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Rockwell Automation’s TechED Registration Now Open

RSTechED 2013 General Session


RSTechED 2014 FiIt’s official, registration for the newly renamed Rockwell Automation TechED 2015 is now open!

This year’s event is being held from May 31 through June 5 at the Manchester Grand Hyatt in beautiful downtown San Diego, California.

To register for the event, visit Rockwell’s site at http://www.RATechED.com.

Early bird registration is $1,199 through April 26th, after which it climbs to $1,499. The group rate for the hotel is $199 per night.

Rockwell is listing the following five reasons for attending this year’s event:

  • Over 130 technical sessions, hands-on, and presentations
  • Network (and catch up with) peers from around the world
  • Learn Rockwell’s take on migrating legacy systems
  • Get Professional Development Hours for the training you take
  • Attend customer presentations covering real world implementations of automation solutions

If you attend, I’d love to hear what you think!

RSTechED 2014 22 Class
RSTechED 2014 22 Class

While I’m a big fan of RSTechED, and have attended nearly all of the previous events, due to an impending job change I won’t be attending this year’s event.

But if you’re going, please connect with me on Facebook, Twitter, or LinkedIn and spam me with all your TechED pictures and field reports so I can share them with our readers here 🙂

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

CompactLogix, ControlLogix, and RSLogix 5000 Index: Links to all our articles, podcasts, and videos

RSLogix5000 Splash Compact Control Featured Image


Insights In Automation’s

CompactLogix and ControlLogix Index (55)

Updated on April 6th, 2015

Today we’re featuring all of the articles, podcasts, and videos we’ve done on the topic of Rockwell’s CompactLogix, ControlLogix and RSLogix/Studio 5000 products.

If there’s a new Logix topic you’d like to see covered, please let us know by clicking on the “post a comment or question” link below.


Which ControlLogix Models Support Modbus?

March 11, 2015

In a recent article we took a look at which CompactLogix models support Modbus. As a follow-up to that post, in today’s article we’ll take a look at which ControlLogix processors support Modbus. ControlLogix support for Modbus RTU ControlLogix models with a built-in DB9 serial port don’t natively support Modbus RTU like most of the …

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Five Questions To Ask Before Migrating To The ControlLogix L7x

March 9, 2015

In a recent article we looked at migrating from the CompactLogix L3xE to the L3xER, by reviewing five things you should consider. As a follow-up to that post, in today’s article we’ll take a look at five things you should consider before migrating from the 1756-L6x to the 1756-L7x ControlLogix processors. Five questions to ask before …

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Having issues with Studio 5000 v24? This may be the reason why…

March 4, 2015

If you’re having problem running Studio 5000 v24, a friend’s recent experience may shed some light on it. A couple of weeks ago I received a call from a friend who spent a frustrating day trying to get Studio 5000 version 24 to work. My friend has been using Allen-Bradley PLC’s and …

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Which CompactLogix Models Support Modbus?

February 25, 2015

While Ethernet/IP leads the way for new industrial network installations in North America, there’s no denying the massive number of products that still ship with some sort of Modbus protocol support. In fact, Rockwell’s own “DSI” protocol used in the PowerFlex family of drives is Modbus RTU compatible. And as we’ve …

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Five Questions To Ask Before Migrating To The New 5370 CompactLogix L3x

February 23, 2015

Last week we took a look at the L32E versus the L33ER and found the later supported many more remote analog modules as well as HMI’s. In today’s article we’ll take a look at five things you should consider before deciding on migrating from the 1769-L32E or 1769-L35E to the 1769-L33ER …

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How to get Rockwell’s EtherNet IP Capacity Tool

February 18, 2015

In Monday’s article we compared the Ethernet I/O capacities of two Allen-Bradley CompactLogix processors. To accomplish that comparison, we used Rockwell’s EtherNet IP Capacity Tool. In today’s article we’ll show you where you can find and download the latest version of this free utility: Step 1) Navigate to IATools Open your …

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The CompactLogix L32E vs L33ER: Which controls more I/O?

February 16, 2015

Recently I’ve been running into the perception that Rockwell’s new 5370 CompactLogix controllers have the ability to control less I/O than previous models. To address this question, today we’ll take a look at the 1769-L32E versus the 1769-L33ER to see which one of these CompactLogix processors can control the most I/O. L32E vs. L33ER: …

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How to download CompactLogix and ControlLogix Firmware

February 5, 2015

In today’s article we walk you through the updated steps you take to download CompactLogix and ControlLogix Firmware. Step 1) Navigate to http://www.ab.com Step 2) On the left, click on the “Product Compatibility and Download Center” link: Step 3) Now select “Firmware Updates” Step 4) Here select your processor type. In this …

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The New 1769-L1 Series B Currently Supports v20 and v24

February 4, 2015

If you’ve been using the 1769-L16 or L18 CompactLogix from Rockwell Automation with either Studio 5000 version 21 or 23 take note: The next processor you receive may be the series B version which currently only supports version 20 and 24. The easiest away around having to upgrade from 21 … R

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Insight’s Inbox: I have a ControlLogix, how do I access the controller’s clock?

January 30, 2015

Today we’re kicking off a new series entitled, “Insight’s Inbox,” which are articles based on the reader email questions we receive. Reader Question: I would like to enable some ControlLogix code when it’s between 8am and 5pm, Monday through Friday. How do I do this? Insight’s Answer: You’re in luck, this is definitely do-able with the ControlLogix. Here …

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Seven more things you should know about the 5370 CompactLogix

January 23, 2015

At the end of a very hectic couple of weeks teaching Logix and View introductory classes, I thought I would share seven more things you need to know about the current generation of CompactLogix 5370 controllers. NOTE: To find out the first seven things you should know about the current generation of …

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Seven things you need to know about current gen CompactLogix

January 20, 2015

I’ve been teaching Logix and View introductory classes the last few days, and have to say I’ve been a little surprised how many people are not familiar with Rockwell’s current generation of CompactLogix. With that in mind, in today’s article I’ll cover the seven things you need to know about this …

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The Automation Blog’s “Best Of 2014? Logix blogs

December 29, 2014

Welcome to the first article in our “Best of 2014? series. Today we’ll list the seven most popular CompactLogix and ControlLogix blogs of 2014. As we mentioned in last year’s best of, please keep in mind that older blogs have a distinct advantage since they’ve been around much longer than newer ones. So it wouldn’t …

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What version is my RSLogix 5000 ACD file?

December 24, 2014

In today’s article I’ll share a simple tip on how to find your RSLogix 5000 .ACD file version without opening it in RSLogix 5000. Why would you care? Experienced RSLogix 5000 users know that you only install the versions of RSLogix you believe you’ll need. So if you’re sent a file to look at, …

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Flashback Friday! RSLogix 5000 ASCII Integer from Word to String

November 7, 2014

Welcome to The Automation Blog’s “Flashback Friday!” Today I’m highlighting some simple code I wrote and published twelve years ago using RSLogix version 10. The year was 2002, and my client needed a way to take an ADCII integer read from an Bar Code reader and place it into a string This was the early …

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How To Download Rockwell’s PlantPAx Library Of Process Objects

November 5, 2014

Rockwell’s PlantPAx Library of Process Objects recently became available to the public without requiring a support contract. In today’s article I’ll walk you through the steps you take to download this library. Steps To Download Rockwell’s PlantPAx Library Of Process Objects Step 1: Navigate to http://www.ab.com, then on the left hand side …

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Studio 5000 Version 24 Released

November 3, 2014

Rockwell Automation recently released for download version 24 of its Studio 5000 Logix Designer software, which programs its CompactLogix and ControlLogix line of Programmable Automation Controllers (PAC.) The download weighs in at 3.49gb, and with a good high speed connection users can expect it to take just under 30 minutes. The download package includes RSLinx …

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Podcast: Can Multiple Logix Controllers Control the Same I/O

August 21, 2014

In The Automation Podcast: Episode 28, we discuss if Multiple Controllers can Control the Same I/O.

Listen to Podcast »


Podcast: Data Logging options for Compact and ControlLogix

August 14, 2014

In The Automation Podcast: Episode 27, we discuss data logging options for Compact and ControlLogix.

Listen to Podcast »


What’s new with Logix, as seen at RSTechED 2014

July 11, 2014

What’s new? One of my all time favorite sessions at RSTechED are the “What’s New” series. This year’s RSTechED was a little light on these sessions, but they did still have “What’s new with Logix,” and I’ll share my highlights in today’s blog. Note: Earlier this week I covered Studio 5000 …

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Studio 5000 Logix Designer version 24, as seen at RSTechED

July 9, 2014

Studio 5000 Logix Designer version 24 RSTechED is a great event to find out about what’s new and coming from Rockwell Automation. This year we got details of the new features and functions expected to be in Studio 5000 version 24 (formerly version 22) when its released later this fall. Logical Organizer View …

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What you need to know about Studio 5000 version 22, 23 and 24

July 7, 2014

Studio 5000 Logix Designer version 22 For only the second time in the product’s history over a decade, Rockwell will not be releasing a major version of Logix programming software. That’s right, Studio 5000 version 22 will not be released to the public. Instead, it will remain an internal build. So what’s the …

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Podcast: Adding I/O at Runtime

June 19, 2014

In The Automation Podcast: Episode 23, we discuss which Allen-Bradley PLC’s support adding I/O at runtime.

Listen to Podcast »


What is the Logix 5000 Removable Media Explorer?

June 9, 2014

While looking into the ability to log from a ControlLogix or CompactLogix directly to a CSV file, I came across the most curios note. In the documentation for the sample code I reviewed last week HERE, I found a reference to something called, “Logix 5000 Removable Media Explorer (RME.)” It’s not every …

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ControlLogix and CompactLogix Datalogging to CSV File

June 2, 2014

A couple of years ago, prior to the release of Studio 5000 v21, Rockwell demonstrated a future feature for it’s new “multi-core” programmable automation controllers. This new feature was a very robust, controller based data logging system. Unfortunately, since that demo a couple of years back nothing more has been hear about this feature. …

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What are PlantPAx Process Objects?

May 21, 2014

I’ve been getting a lot of questions about PlantPAx lately. Specifically about PlantPAx as it pertains to HMI and SCADA systems. While PlantPAx is a very wide and broad topic, when I get the above question it typically relates to Rockwell’s highly developed faceplates, formerly known as the “PlantPAx Library of Process Objects.” The …

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Small Allen-Bradley (A-B) Ethernet Programmable Controllers

May 19, 2014

Today, Ethernet is the network of choice for automation systems. In years past, Ethernet was an expensive and costly add-on. However, more and more small programmable controllers are now coming with Ethernet as standard. Below we’ll cover what is available today for small Ethernet Programmable Controllers from Allen-Bradley. Micro820 and 850 If …

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How to set the Ethernet/IP address of your new CompactLogix using the USB port

May 14, 2014

If you’re still using BOOT-P to set the IP address of your USB equipped 5370 CompactLogix, today I’ll show you a much easier way. First, you’ll need a standard USB cable. This is the same type you would use with a USB printer with the familiar flat side which plugs …

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RSLogix 5000 Previous Versions DVD Returns

May 12, 2014

It’s been a long several months. Ever since Rockwell decided to remove the “previous versions” DVD from new orders of RSLogix 5000, aka Studio 5000, confused and upset clients have been calling in. Why this second DVD was removed from the software package in the first place is still a mystery to …

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Seven things you should know about Studio 5000 Logix Designer (formerly RSLogix 5000)

April 30, 2014

It’s been just over a year since Rockwell launched Studio 5000 Logix Designer, and it seems I’m getting more questions about it now than ever before. As of version 21, Studio 5000 Logix Designer is the new name for RSLogix 5000. However, there are some changes above and beyond the product name you …

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Why can’t I access my AOI local tags from my HMI?

March 28, 2014

A client contacted me this week with a problem. He couldn’t get his HMI to communicate to his ControlLogix AOI’s local tags. However, what really seemed weird was that Rockwell HMI projects could do just this. So the question became, what trick was the factory using to make this possible? I was fairly …

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Changes I would like to see made to Rockwell’s Translate PLC-5 SLC utility

February 4, 2014

Having used Rockwell’s Translate PLC-5 SLC utility on multiple occasions, and having discussed it’s practical use with other programmers time and again, I recently sent the following recommendations to Rockwell: INTs vs. DINTs One of easier things I would like to see changed in the “Translate PLC-5 SLC 2.0 utility” is the automatic …

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What you need to know about ControlLogix redundancy

February 3, 2014

Over the years I’ve received many request for information about ControlLogix redundancy. During that time I’ve developed the following ten tips for new redundancy users: At a minimum you will need two processors, two communication modules, two redundancy modules, a redundancy module interconnect cable, two chassis, two power supplies, and at least one rack of whatever …

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Converting your RSLogix 500 program to RSLogix 5000 using the Translate PLC-5 SLC 2.0 utility step-by-step

January 22, 2014

If you have a PLC-5 or SLC-500 program you would like to import into RSLogix 5000, look no further than Rockwell’s free “Translate PLC-5 SLC 2.0 utility.” This utility can save you hundreds of hours of manually re-entering code, and is available free of charge from the public Rockwell Tech …

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Working around the Translate PLC-5 SLC 2.0 utility’s syntax error

January 20, 2014

A few weeks ago, a client asked me to review his SLC-500 program files. He wanted my advice on how difficult it would be to convert them to CompactLogix. When I received his files, the first thing I did was power on my primary Windows 7 64bit virtual machine. Then I opened each of …

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Why won’t RSLogix 5000 v16 find my activation?

January 8, 2014

Last week a client sent me his RSLogix 5000 v16 file to review. It was a slow week, and I honestly didn’t expect looking over his files would take more than an hour or so. Boy was I wrong! Because the client sent me an older v16 file, I fired up my Windows XP VMware …

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The Automation Blog’s “Best Of 2013? Programmable Controller blogs

December 30, 2013

Welcome to the first article in our “Best of 2013? series. Today we focus on our seven most popular Programmable Controller blogs. However, we should keep in mind that older blogs have a distinct advantage as they have been around much longer. And it wouldn’t surprise me to see a few …

Read More »


Podcast: Logix Non-Volatile Memory Load Modes

December 12, 2013

In The Automation Podcast, Episode 8, we discuss the different non-volatile memory load modes used in the CompactLogix and ControlLogix.

Listen to Podcast »


Podcast: Programmable Controller Non-Volatile and Volatile Memory

December 10, 2013

In The Automation Podcast, Episode 7, we discuss PLC and PAC non-volatile and volatile memory as used in the PLC-5, SLC-500, CompactLogix and ControlLogix.

Listen to Podcast »


Podcast: Why your ControlLogix time may be off a few hours

December 5, 2013

In The Automation Podcast, Episode 6, we discuss why your ControlLogix or CompactLogix time may be off by a few hours.

Listen to Podcast »


RSLogix 5000: What comes in the box?

December 2, 2013

When you order RSLogix 5000 these days you may not get what you were expecting. While the software’s part number hasn’t changed, the contents of the package have. So in today’s blog we’ll review exactly what you now get when you order RSLogix 5000. Studio 5000 Packaging The first thing you’ll notice is the …

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Podcast: 1769-AENTR

November 28, 2013

In The Automation Podcast, Episode 3, we discuss the 1769-AENTR as shown at Automation Fair 2013.

Listen to Podcast »


Seven things you need to know before using ControlLogix

November 25, 2013

It’s easy to forget that not everyone has used Rockwell’s ControlLogix. In fact, I was just reminded of this last week when I needed to review the below list of basics with a client: 1) Each new ControlLogix processor needs to have to firmware downloaded to it. Every time you open up a new ControlLogix, you’ll …

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Podcast: RSLogix 5000 version 20.03

November 19, 2013

In The Automation Podcast, Episode 2, we discuss what makes version 20.03 of RSLogix 5000 different for all previous minor revisions.

Listen to Podcast »


The 1769-AENTR as seen at Automation Fair 2013

November 15, 2013

Mid-morning of the first day of Automation Fair 2013, I had the fortune of participating in a show floor meeting with Dexter Long, the CompactLogix product manager for Rockwell Automation. The meeting was to discuss the newly announced (and long desired) 1769-AENTR. As the part number implies, this is an Ethernet/IP adapter for …

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Which RSLogix 5000 package is right for you?

October 16, 2013

Client’s often call asking which package of RSLogix 5000 they should buy, and in the article I’ll attempt to help prospective customers answer that question. Programming Packages: RSLogix 5000 Mini, PN#9324-RLD200ENE, $805.00 The “Mini” edition of RSLogix 5000 only programs the “CompactLogix” family of controllers, and only in the ”Ladder Logic” programming …

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What you need to know before upgrading to RSLogix 5000 v20.03

October 14, 2013

Wait! Before you install version 20.03 you really should understand how it’s different, very different, from all previous minor revisions of RSLogix 5000. In the past, it didn’t matter if everyone in your facility had a different minor revision of RSLogix 5000. For instance, if you had version 19.00 installed, …

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Estimating your Allen-Bradley (A-B) Logix controller’s Ethernet/IP bandwidth using Rockwell’s free Ethernet/IP capacity tool

October 1, 2013

When designing or upgrading a system which relies on a network, bandwidth is always a concern. But for Rockwell’s CompactLogix and ControlLogix on an Ethernet/IP network there is a free, easy to use utility to help you size your system. Rockwell’s Ethernet/IP Capacity Tool: Rockwell’s Ethernet/IP Capacity Tool, which can be freely downloaded here, allows …

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Are the inputs on the Allen-Bradley (A-B) 1769-L1xER high speed?

September 23, 2013

Last week a colleague asked me if the inputs on the Allen-Bradley (A-B) 1769-L1xER were high speed inputs, like found on some MicroLogix. I honestly had no idea, but I was on my way back to my home office so I told him I would look it up and get back to him. …

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Can multiple Logix PLC’s control the same Ethernet I/O?

August 28, 2013

A client recently asked me if multiple CompactLogix (or ControlLogix) processors could control the same Ethernet I/O? Since RSLogix5000 has supported Ethernet I/O, its been possible to setup two processors to control, or “own,” the same remote rack of Ethernet I/O. However, the processor which attached to the I/O first would be the …

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ControlLogix support for adding I/O online

August 21, 2013

A common client question of late is what are the abilities of the ControlLogix when is comes to adding I/O online. In certain industries, processes can’t shut down as doing so would lead to loss of production or in extreme cases damage to the production line. In these situations, the …

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RSLogix 5000 “How To” Start Page Videos from Rockwell Allen-Bradley (A-B)

August 12, 2013

Rockwell’s RSLogix 5000 includes over fifty “How To” getting started videos designed to aid new users, or to introduce new features to existing users. These video “media files” which are found in the RSLogix 5000 “Start Page” often go unnoticed, as does the fact that Rockwell also makes these videos available free of charge on their Allen-Bradley …

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How to test the loading of Non-Volatile memory in your CompactLogix or ControlLogix

July 5, 2013

Similar to other Allen-Bradley PLC’s, the CompactLogix and ControlLogix Controllers give you three options for loading the Controller’s memory “image” from non-volatile memory (CompactFlash, SD, etc.) These “load modes” are “User Initiated,” “On Power Up,” and ”On Corrupt Memory.” Below I’ll walk you through how to test each of these modes, of which ”On Corrupt …

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Why your CompactLogix or ControlLogix Real Time Clock (DateTime) may be a few hours off

July 2, 2013

A client recently called frustrated that the real time clock in his CompactLogix processor was always off by 4 hours. While I had heard this complaint in the past, since I hadn’t run into it myself I needed to do a little research to understand what this client was experiencing. I found that prior to RSLogix 5000 version 16, using a GSV (“get system variable”) instruction to …

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RSLogix 5000 Ladder Logic Example – ASCII Integer from Word to String

October 11, 2002

This is a simple RSLogix 5000 program designed to convert a integer which contains two ASCII characters read from a bar code reader to the first two characters in a String. Requirements: RSLogix 5000 Version: 10 Additional Requirements: None File Size: 77.6 kb Uploaded on: 10/11/02 Developed By: Shawn Michael Tierney Download …

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I hope the above article listing all our blogs, podcasts, and videos about the CompactLogix., ControlLogix and RSLogix/Studio 5000 was helpful.

If you have a comment, question, or suggestion, please feel free to leave them with us by filling out the “post a comment or question” link below.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

Flashback Friday – RSView32 Menu Bar Demo 2

Flashback-Friday-RSView32-Menu-Bar-2


Welcome to The Automation Blog’s

“Flashback Friday!”

Today I’m highlighting my twelve year old RSView32 Menu Bar Demo 2 project.

RSView32_Menu_Bar_2Back in 2003 I use to receive a lot of questions about how to create menu bars in RSView32.

In order to demonstrate the pro’s and con’s of the different options available, I created this “RSView32 Menu Bar Demo” project.

Each example included in the project has a Title and Menu Bar that stays consistent as the Body of the page changes.

Posted on my original website back on March 2nd, 2003, you can now find this article HERE on The Automation Blog:

And if you have any questions, comments, or suggestions, please don’t hesitate to share them with us by using the “post a comment or question” link below.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

SLC-500 and MicroLogix Index: Links to all our articles, podcasts, and videos

MicroLogix-SLC-500-Fi


Insights In Automation’s

SLC-500 and MicroLogix Index (78)

Updated on April 1st, 2015

Today we’re featuring all the articles, podcasts, and videos we’ve done on the topic of the Allen-Bradley SLC-500 and Micrologix.

If there’s a new SLC-500 or MicroLogix topic you’d like to see covered, let us know by clicking on the “post a comment or question” field at the bottom of this page.


Micro Programmable Controller Basics

March 2, 2015

“Everything you need to know to get started using PLCs!”   Today I’m proud to announce the release of my very first DVD training video, “Micro Programmable Controller Basics.” This release is the culmination of nearly a year’s worth of weekends and vacation time, all for the sole purpose of producing …

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Low Cost Operators For Home Based PLC Learning

February 11, 2015

When I began my quest last May to create an affordable PLC training video, I knew the cost of the video itself wasn’t the only obstacle. More ambitious students would want to buy a physical PLC and test out their programs with actual inputs and outputs. And in my twenty fives years …

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Low Cost MicroLogix Programming Cable

January 28, 2015

As I began production of my Micro Programmable Controller Basics DVD last May, I realized that people who wanted to learn PLC’s on their own would likely need help finding low cost alternatives to expensive industrial programming cables. With that in mind, I ordered both the official vendor cables as well …

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Getting Started With Programmable Controllers (PLC)

January 26, 2015

I often get asked what is the best way to learn how to program PLC’s? In my opinion, there’s nothing like first hand experience. Therefore, I always recommend buying a small Micro PLC to use at home as the best way to learn. But then comes the obvious next questions: Which Micro? What …

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RSLogix Micro Starter Unboxing

January 7, 2015

Last year I purchased a copy of Rockwell’s RSLogix Micro Starter programming software (~$150) which programs all of Rockwell’s MicroLogix programmable controllers. Note: The programming software for the MicroLogix 1000 and 1100 is made available from Rockwell as a free download – more details in this article. In today’s article, I’ll share with you pictures of …

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The Automation Blog’s “Best Of 2014″ SLC & MicroLogix blogs

December 31, 2014

Welcome to the third article in our “Best of 2014″ series. Today we’ll list the seven most popular SLC & MicroLogix blogs of 2014. As we mentioned yesterday, older blogs have a distinct advantage as they’ve been around longer than newer ones. With that in mind, it doesn’t surprise me to see a couple of our Best …

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Insight’s Inbox: I can’t connect to my SLC-500

February 13, 2015

Today we dig into our mailbag for another edition of “Insight’s Inbox.” Reader Question: I’ve run into an issue for which I would like to ask your opinion. Here in our plant we have SLC-500, specifically a SLC-5/03, which controls our material handling system. Whenever I connect to the SLC-5/03 to attempt to make a …

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The Automation Blog’s “Best Of 2014″ SLC & MicroLogix blogs

December 31, 2014

Welcome to the third article in our “Best of 2014″ series. Today we’ll list the seven most popular SLC & MicroLogix blogs of 2014. As we mentioned yesterday, older blogs have a distinct advantage as they’ve been around longer than newer ones. With that in mind, it doesn’t surprise me to see a couple of our Best …

Read More »


How to add Ethernet to a SLC-500

October 29, 2014

The SLC-500 is a very popular PLC with over a million installed processors in facilities around the world. Over the years many of those facilities have modernized their sites by adding plantwide ethernet networks, and I often get calls asking how they can add their legacy SLC-500 systems to those Ethernet networks. Note: For our previous articles …

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How to add Ethernet to a MicroLogix

October 27, 2014

The MicroLogix is a very popular Micro Programmable Controller, and I often get calls asking how they can be added to an Ethernet network While we’ve previously discussed options for adding Ethernet to PLC-5 processors,  in today’s article we’ll discuss what it takes to add Ethernet to non-Ethernet MicroLogix. Upgrading to a MicroLogix with built-in Ethernet In many …

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Flashback Friday! RSLogix 500 “Providence Beer” Demo

October 24, 2014

Welcome to The Automation Blog’s “Flashback Friday!” Today I’m highlighting my RSLogix 500 “Providence Beer” demo. The year was 1996 and I was tasked with designing a “hands-on” seminar for the new PanelView 550. The hands-on labs I needed to create would include setting up communications, as well as basic screen creation. In order to do this, I would need …

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MicroLogix Protocol Support

October 22, 2014

In today’s article we’ll review the communication protocols supported by all the models and series of Allen-Bradley MicroLogix programmable controllers. MicroLogix 1000 Protocol Support: Channel 0: Series A: DF1 Respond Only Series B: Same as series A Series C & Analog: DF1 Full Duplex, DF1 Half Duplex Slave, DH-485 The MicroLogix 1000’s single serial …

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Video: Using the LCD to enable the MicroLogix 1100’s DCOMM mode

October 21, 2014

In The Automation Minute: Episode 43, Shawn Tierney walks you through using the MicroLogix 1100’s LCD to enable its DCOMM mode.

Watch Video »


MicroLogix Communication Ports

October 20, 2014

In today’s article we’ll review the communication ports found on the Allen-Bradley series of MicroLogix programmable controllers. MicroLogix 1000 Communication Port:   Channel 0: 8 Pin Mini-Din The MicroLogix 1000 includes a single RS-232 serial port for communications. This port is an 8 Pin Mini-Din style. To convert this communications port from RS-232 to RS-485, an …

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Video: Using the LCD to change the MicroLogix 1100’s Trim Pot Values

October 14, 2014

In The Automation Minute: Episode 42, Shawn Tierney walks you through using the MicroLogix 1100’s LCD to change its digital Trim Pot values.

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Video: Using the LCD to change the MicroLogix 1100’s Mode

October 7, 2014

In The Automation Minute: Episode 41, Shawn Tierney walks you through using the MicroLogix 1100’s LCD to change its mode.

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Video: Using the LCD to find the MicroLogix 1100’s IP and MAC address

September 30, 2014

In The Automation Minute: Episode 40, Shawn Tierney walks you through using the MicroLogix 1100’s LCD to find its IP and MAC address.

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Video: Adding Expansion I/O to the MicroLogix 1100

September 23, 2014

In The Automation Minute: Episode 39, Shawn Tierney walks you through adding expansion I/O to the Allen-Bradley MicroLogix 1100 Programmable Controller.

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Using the MicroLogix 1400′s LCD To Set Its IP Address

September 10, 2014

The MicroLogix 1400’s LCD, unlike the MicroLogix 1100’s, can be used to set the unit’s IP Address. In today’s article we’ll show you the steps to do just that. Setting the IP Address of a MicroLogix 1400 using the built-in LCD: 1) When the MicroLogix 1400 is powered on, it displays the I/O Status screen as shown below: …

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Video: Programming Cables for the MicroLogix 1100

September 2, 2014

In The Automation Minute: Episode 38, we look at the programming cables for and communications ports of the Allen-Bradley MicroLogix 1100 Programmable Controller.

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Video: The MicroLogix 1100’s Wiring Terminals

August 26, 2014

In The Automation Minute: Episode 37, we look at the wiring terminals of the Allen-Bradley MicroLogix 1100 Programmable Controller.

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MicroLogix 1400 Installation and Mounting

August 13, 2014

The MicroLogix 1400 has an extensive installation document referred to as “installation instructions” which you can obtain electronically from Rockwell’s website HERE. While these “installation instructions” cover many different topics, in this blog article I’ll be focusing on the installation and mounting of the controller itself. To allow for installation in the …

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Video: Introducing the MicroLogix 1100

August 12, 2014

In The Automation Minute: Episode 36, I introduce you to the Allen-Bradley MicroLogix 1100 Programmable Controller.

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The Allen-Bradley MicroLogix 1400

August 11, 2014

In 2008, forteen years after the original MicroLogix 1000 was released, and three years after the MicroLogix 1100, Rockwell introduced the MicroLogix 1400. This new micro PLC built on the success of the MicroLogix 1100, expanding on the built-in I/O count as well as the number of expansion modules supported. Featuring 32 digital I/O, 6 optional analog I/O, and support for any seven 1762 expansion …

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Podcast: Beginner’s PLC

August 7, 2014

In The Automation Podcast: Episode 26, we discuss two different options when choosing a Beginner’s PLC.

Listen To Podcast »


Finding a MicroLogix 1100’s IP and MAC Address

August 6, 2014

The MicroLogix 1100 includes an Ethernet port with a fixed MAC address, as well as a settable Ethernet IP address. In today’s article we’ll show you how to find both. Finding the MAC address on a MicroLogix 1100: 1) Thankfully, each MicroLogix 1100 comes with it’s unique MAC address stenciled on it. …

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Using the MicroLogix 1100’s LCD To Change Trim Pot Values

August 4, 2014

The MicroLogix 1100’s LCD display allows access to many of it’s features and functions. In today’s article, we show you how to use it to change Trim Pot values: Changing Trim Pot values on the MicroLogix 1100 1) When the MicroLogix 1100 is powered on, it displays the I/O Status screen as shown below: 2) To …

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Using the MicroLogix 1100’s LCD To Enable Default Comms

July 30, 2014

The MicroLogix 1100’s LCD display allows access to many of it’s features and functions. In today’s article, we show you how to use it to enable default comms: NOTE: When “Default Comms” is enabled, the MicroLogix 1100’s Channel 0 serial port is toggled back to the factory default settings. These settings include …

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Using the MicroLogix 1100’s LCD To Change Modes

July 28, 2014

The MicroLogix 1100’s LCD display allows access to many of it’s features and functions. In today’s article we show you how to use it to change this PLC’s mode: Changing the MicroLogix 1100’s mode 1) When the MicroLogix 1100 is powered on, it powers up displaying I/O Status seen below: In the …

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MicroLogix 1100 Expansion I/O

July 25, 2014

The MicroLogix 1100’s base I/O can be expanded using 1762 I/O modules. In this article we’ll describe the details of how this is accomplished. On the right side of the front of a MicroLogix 1100 you’ll find a removable plastic cover covering the battery compartment as well as the 1762 I/O expansion port. The first step in adding 1762 …

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MicroLogix 1100 Installation and Mounting

July 23, 2014

The MicroLogix 1100 use to come with an extensive installation document referred to as, “installation instructions.” However, these days it seems the best way to get a copy of that document is electronically from Rockwell’s website HERE. While these “installation instructions” cover many different topics, in this blog article I’ll be focusing …

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The Allen-Bradley MicroLogix 1100

July 21, 2014

In 2005, eleven years after the original MicroLogix was released, and five years after the previous model launched, Rockwell introduced the MicroLogix 1100. This new MicroLogix represented many firsts for the MicroLogix line, including Online Editing, Ethernet communications, and an LCD display built into the front of the unit. The MicroLogix 1100 did come equipped with the same  an 8 …

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How to get a free copy of RSLogix Emulate 500

July 16, 2014

Free is good One of the best kept Rockwell secretes is for the last few years they have offered RSLogix Emulate 500 for free. With this software, you can test your SLC-500 or MicroLogix programs right on your PC, without the need to connect to a physical unit. And Emulate …

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Connecting a PanelView Plus to a SLC-500 Channel 0 Serial Port

June 16, 2014

When looking to upgrade older PanelView 550 or 600 models, it’s common to consider the PanelView Plus 600 as a suitable replacement. For starters, most of the new PVPlus models will fit in the older PanelView cutouts. And, Panelbuilder32 programs import into View Studio mostly intact. Note: For more information about migrating …

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Flashback Friday! RSLogix 500 Top Ten Sort

May 23, 2014

Welcome to The Automation Blog’s “Flashback Friday!” This blog series highlights automation articles and content that I originally posted on my previous website(s) between 1999 to 2013. Today I’m highlighting an RSLogix 500 program I wrote for the SLC-500. In the early spring of 2000, a good friend of mine asked for help creating a program that would sort racers based …

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Small Allen-Bradley (A-B) Ethernet Programmable Controllers

May 19, 2014

Today, Ethernet is the network of choice for automation systems. In years past, Ethernet was an expensive and costly add-on. However, more and more small programmable controllers are now coming with Ethernet as standard. Below we’ll cover what is available today for small Ethernet Programmable Controllers from Allen-Bradley. Micro820 and 850 If …

Read More »


Video: MicroLogix 1500 Expansion I/O

May 6, 2014

In The Automation Minute: Episode 35, I show you how to add expansion I/O to an Allen-Bradley MicroLogix 1500 Programmable Controller.

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Video: MicroLogix 1500 DCOMM and Trip pots

May 1, 2014

In The Automation Minute: Episode 34, I explain the DCOMM button and Trip pots found on the Allen-Bradley MicroLogix 1500.

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Video: MicroLogix 1500 Programming Cable

April 29, 2014

In The Automation Minute: Episode 33, I walk you through the cabling needed to connect your PC’s serial port to an Allen-Bradley MicroLogix 1500 Programmable Controller.

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Video: The MicroLogix 1500’s Terminal Blocks

April 24, 2014

In The Automation Minute: Episode 32, I walk you through the input and output terminals on the Allen-Bradley MicroLogix 1500 Micro Programmable Controller.

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MicroLogix 1500 Expansion I/O

April 23, 2014

The MicroLogix 1500′s base I/O can be expanded using the popular line of 1769 expansion I/O, also known as Compact I/O. In this article we’ll describe the details of how this is accomplished. The right side of the MicroLogix 1500 I/O base is equipped with a 1769 expansion I/O port. Out of the box …

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Video: Introducing the MicroLogix 1500

April 22, 2014

In The Automation Minute: Episode 31, I introduce you to the Allen-Bradley MicroLogix 1500 Micro Programmable Controller.

Watch Video »


MicroLogix 1500 Installation and Mounting

April 21, 2014

As seen on The Automation Minute earlier this week, the MicroLogix 1500 comes with an extensive installation document. That document is also available electronically on the manufacturer’s website HERE. While these “installation instructions” cover many different topics, in this blog article I’ll be focusing on the installation and mounting of the controller. To …

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Video: MicroLogix 1200 Expansion I/O

April 17, 2014

In The Automation Minute: Episode 30, I walk you through how to add expansion I/O to an Allen-Bradley MicroLogix 1200 Micro Programmable Controller.

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The Allen-Bradley MicroLogix 1500

April 16, 2014

In 1999, five years after the launch of the MicroLogix 1000, the first entry in Rockwell’s second generation of MicroLogix family was released. The MicroLogix 1500 was substantially different from the MicroLogix 1000 in many ways, the most obvious being the fact that it’s Processor was removable from the I/O base. Also unlike …

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Video: MicroLogix 1200 DCOMM & Trim Pots

April 15, 2014

In The Automation Minute: Episode 29, I walk you through using the DCOMM button and Trim Pots found on an Allen-Bradley MicroLogix 1200 Micro Programmable Controller.

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MicroLogix 1200 Expansion I/O

April 14, 2014

The MicroLogix 1200′s base I/O can be expanded using 1762 I/O modules. In this article we’ll describe the details of how this is accomplished. The right front of the MicroLogix 1200 has a small cover over top of a 1762 I/0 expansion port, and the first step in adding 1762 I/O to a MicroLogix 1200 is to power …

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Video: MicroLogix 1200 Programming Cable

April 10, 2014

In The Automation Minute: Episode 28, I walk you through the cabling needed to connect your PC’s serial port to an Allen-Bradley MicroLogix 1200 Micro Programmable Controller.

Watch Video »


MicroLogix 1200 Installation and Mounting

April 9, 2014

As seen on The Automation Minute earlier this week, the MicroLogix 1200 comes with an extensive installation document. That document is also available electronically on the manufacturer’s website HERE. While these “installation instructions” cover many different topics, in this blog article I’ll be focusing on the installation and mounting of the controller. To …

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Video: The MicroLogix 1200’s Wiring Terminals

April 8, 2014

In The Automation Minute: Episode 27, I walk you through the Terminal Blocks on the Allen-Bradley MicroLogix 1200 Micro Programmable Controller.

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Video: The MicroLogix 1200

April 7, 2014

In The Automation Minute: Episode 26, I introduce you to the MicroLogix 1200.

Watch Video »


The Allen-Bradley MicroLogix 1200

April 7, 2014

In the year 2000, six years after the MicroLogix 1000 launch and one year after the launch of the MicroLogix 1500, the MicroLogix 1200 was released into the market. This new MicroLogix represented the lower end of Allen-Bradley’s second generation of Micro hardware, with the MicroLogix 1500 representing the higher end. The 1200 was released in two …

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Video: MicroLogix 1000 programming cable and connections

April 4, 2014

In The Automation Minute: Episode 25, I walk you through the cable and connections you’ll need to program a MicroLogix 1000.

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Free MicroLogix 1000 (and 1100) Programming Software

April 4, 2014

How to get free programming software for the MicroLogix 1000 and MicroLogix 1100: Step 1: Visit http://www.AB.com Step 2: Search for MicroLogix Downloads Step 3: Choose the second link in the return results Step 4: Click on RSLogix Micro Starter Lite Step 5: Choose your save location and download Optional …

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Video: Free RSLogix programming software for MicroLogix 1000 (and 1100)

April 3, 2014

In The Automation Minute: Episode 24, I show you where to get free RSLogix and RSLinx software for the MicroLogix 1000 (and 1100.)

Watch Video »


Video: MicroLogix 1000 wiring terminals

April 2, 2014

In The Automation Minute: Episode 23, I explain the wiring terminals of the MicroLogix 1000.

Watch Video »


MicroLogix 1000 Installation and Mounting

April 2, 2014

As seen on The Automation Minute earlier this week, the MicroLogix 1000 comes with an extensive installation document. This document is also available on the manufacturer’s website HERE. While these “installation instructions” cover many different topics, in this blog article I’ll be focusing on the mounting of the controller. To allow for installation …

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Video: MicroLogix 1000 basics

April 1, 2014

In The Automation Minute: Episode 22, I introduce you to the basics of the MicroLogix 1000.

Watch Video »


Video: Unboxing a MicroLogix 1000

March 31, 2014

In The Automation Minute: Episode 21, I walk you through the unboxing of an Allen-Bradley MicroLogix 1000.

Watch Video »


The Allen-Bradley MicroLogix 1000

March 31, 2014

Launched in 1994, the MicroLogix 1000 was the first Micro PLC released from Allen-Bradley. Seen as a replacement for the bulky SLC-500 Fixed unit, the MicroLogix 1000 was substantially smaller and less expensive. However, the MicroLogix 1000 initially only came in two versions: 16 I/O and 32 I/O. And, unlike …

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Video: Our Kickstarter campaign to raise funding to produce an affordable series of Automation Training DVDs.

March 25, 2014

In The Automation Minute: Episode 20, I walk you through my Kickstarter project page. The project is all about raising the funds needed to produce a “step-by-step” automation training DVD.

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Micro PLC support for HSC and PTO Functions

March 19, 2014

Recently, a client asked me which A-B Micro PLC’s supported HSC and PTO functions, as well as how fast each is. Below is the results of my research: Note: The below are best case based on choosing the DC I/O model of the Micro with the most high speed digital inputs …

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Podcast: Adding DH-485 to your MicroLogix, SLC-5/04, SLC-5/05, and PanelView Plus 6 400 and 600.

March 5, 2014

In The Automation Podcast: Episode 16, we discuss how you can add DH-485 to your MicroLogix, SLC-5/04, SLC-5/05, and PanelView Plus 6 400 and 600.

Listen To Podcast »


Changes I would like to see made to Rockwell’s Translate PLC-5 SLC utility

February 4, 2014

Having used Rockwell’s Translate PLC-5 SLC utility on multiple occasions, and having discussed it’s practical use with other programmers time and again, I recently sent the following recommendations to Rockwell: INTs vs. DINTs One of easier things I would like to see changed in the “Translate PLC-5 SLC 2.0 utility” is the automatic …

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Converting your RSLogix 500 program to RSLogix 5000 using the Translate PLC-5 SLC 2.0 utility step-by-step

January 22, 2014

If you have a PLC-5 or SLC-500 program you would like to import into RSLogix 5000, look no further than Rockwell’s free “Translate PLC-5 SLC 2.0 utility.” This utility can save you hundreds of hours of manually re-entering code, and is available free of charge from the public Rockwell Tech …

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Working around the Translate PLC-5 SLC 2.0 utility’s syntax error

January 20, 2014

A few weeks ago, a client asked me to review his SLC-500 program files. He wanted my advice on how difficult it would be to convert them to CompactLogix. When I received his files, the first thing I did was power on my primary Windows 7 64bit virtual machine. Then I opened each of …

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The Automation Blog’s “Best Of 2013″ Programmable Controller blogs

December 30, 2013

Welcome to the first article in our “Best of 2013″ series. Today we focus on our seven most popular Programmable Controller blogs. However, we should keep in mind that older blogs have a distinct advantage as they have been around much longer. And it wouldn’t surprise me to see a few …

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Rockwell’s Pump Station Controller Pre-packaged Solution

December 20, 2013

Continuing this week’s theme of profiling Rockwell’s free application code, today we’ll take a look at their Pump Station Controller Pre-packaged Solution. Similar to the CCBB and CCAT we previously reviewed, Rockwell’s Pump Station Controller is designed around “component” level devices, specifically the MicroLogix 1400 and PanelView Component. Similar to CCBB …

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Rockwell’s Connected Components Building Blocks

December 16, 2013

Rockwell’s Connected Components Building Blocks (or CCBB for short) is quite possibly the best kept secrete on AB.com. In an apparent effort to answer the long standing call for sample code, Rockwell launched the CCBB initiative years ago. And in my experience, I have to say they did a very good …

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Podcast: Programmable Controller Non-Volatile and Volatile Memory

December 10, 2013

In The Automation Podcast, Episode 7, we discuss PLC and PAC non-volatile and volatile memory as used in the PLC-5, SLC-500, CompactLogix and ControlLogix. Note: You can read more about ControlLogix and CompactLogix non-volatile memory in our companion blog article HERE.   By Shawn Tierney

Listen to Podcast »


Why the Allen-Bradley (A-B) 1747-PIC always had trouble working in Microsoft Windows

October 9, 2013

Over the years I’ve heard more than my fair share of complaints about Allen-Bradley’s 1747-PIC’s lack of Microsoft Windows support. In fact, every time I now hear someone complain I can’t help but say, “It’s a DOS product! From 1990! What other ‘90 products do you have that support Windows …

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Which Allen-Bradley MicroLogix PLC models support Modbus

October 8, 2013

It’s a common question that clients ask, “Which MicroLogix’s support Modbus?” In this article I’ll detail the answer. MicroLogix 1000 Today’s MicroLogix 1000 still has just one Mini-Din RS-232 “Channel 0″ communication port limited to DF1 and DH-485. So for applications requiring Modbus you’ll need to look elsewhere, as the …

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How to find the MAC and IP address on the MicroLogix 1400

September 12, 2013

The MicroLogix 1400 is one of the few Allen-Bradley PLC’s with a small LCD display and navigation keys on the front of the unit, and these can be used to find the PLC’s MAC and IP address. Displayed once? This built-in LCD display is actually quite functional, allowing users to access a lot of information about the PLC. However, …

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Adding a MicroLogix to a DH-485 network

September 10, 2013

Yesterday we discussed replacing a Fixed SLC-500 with a MicroLogix. However, if the replaced SLC was on a DH-485 network, most ikely the replacement will also need to be. What is DH-485? DH-485 is a protocol that was originally only available in the SLC-500 family of PLC’s via RS-485 ports dedicated for that purpose. However, …

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Replace a Fixed SLC-500 (1747-Lxxx) with a MicroLogix

September 9, 2013

Recently a client called asking what I thought would be the best PLC to replace a Fixed SLC-500. Specifically he was looking to replace a 1747-L40A. To pick a replacement we first needed to understand what this part number represents, and we covered this in detail in our last article here. We found that the 1747-L40A consisted of (24) …

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The Fixed Style SLC-500

September 6, 2013

Recently a client called asking what I thought would be the best replacement for a 1747-L40A. But to understand how to size a replacement for this PLC, we’ll first need to understand what that part number represents. In this article I’ll review the models that make up the Fixed Style SLC-500 family of products. Back in …

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Beginner’s PLC

August 26, 2013

So you’re new to the world of PLC’s (Programmable Logic Controllers) and are looking to buy a beginner’s PLC to work with at home. I’m going to assume you’re on a budget, so getting the most “bang for your buck” will be important. You also may not own a 24vdc power supply, …

Read More »


Free Allen-Bradley (A-B) and Rockwell Automation (RA) software (part 1)

July 22, 2013

Rockwell Automation has a reputation of charging for their PLC programming software, and that’s true for most of the packages that program their Programmable Controllers. However, RA does make several software packages available free of charge, and I’ll detail those over the next two days. Click here for the second part of this article We’ll start at the Rockwell …

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I hope the above article listing all our articles, podcasts, and videos about the SLC-500 and MicroLogix helpful.

If you have a comment, question, or suggestion, please feel free to leave them with us by filling out the “post a comment or question” link below.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

Micro800 Index: Links to all our articles, podcasts, and videos

Micro800


Insights In Automation’s

Micro800 Index (16)

Updated on March 30th, 2015

Today we’re featuring all the articles, podcasts, and videos we’ve posted on the topic of Rockwell’s Micro800s.

If there’s a new Micro800 topic you’d like to see covered, let us know by clicking on the “post a comment or question” link below.


Connected Components Workbench v8 Released

March 18, 2015

CCW-7-Install-FILast week while checking operating system compatibility of Connected Components Workbench (CCW) Version 7, I noticed Version 8 was also listed. Curios to know if this was an indicator of it’s release, I headed over to product downloads section of Rockwell’s website and found that CCW version 8 was indeed available to download. Choosing the free, standard …

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Podcast: Beginner’s PLC

August 7, 2014

Micro 810 and MicroLogix 1000In The Automation Podcast: Episode 26, we discuss two different options when choosing a Beginner’s PLC. Note – You’ll find more information about choosing a Beginner’s PLC in our companion article below: Blog: Beginner’s PLC NOTE – Below are the links to products mentioned in this podcast: Micro800, Free CCW software MicroLogix 1000, Free RSLogix software Micro …

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Connected Components Workbench v7 Released

October 6, 2014

Last week Rockwell’s Connected Components Workbench (aka CCW) Version 7 became available for download from Rockwell HERE. The standard package weighs in at a hefty 1.5gb, and also contains the latest RSLinx Classic installer package, version 3.70. Rockwell recommends running CCW on an Intel i5 with 8gb of RAM. These are pretty steep specs, …

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Small Allen-Bradley (A-B) Ethernet Programmable Controllers

May 19, 2014

Small Ethernet PLC's from A-BToday, Ethernet is the network of choice for automation systems. In years past, Ethernet was an expensive and costly add-on. However, more and more small programmable controllers are now coming with Ethernet as standard. Below we’ll cover what is available today for small Ethernet Programmable Controllers from Allen-Bradley. Micro820 and 850 If …

Read More »


An Ethernet PLC with a list price under $250?

March 21, 2014

Micro820 FIEars perk up when I mention Rockwell released an Ethernet PLC with a list price of $249. And surprisingly, many are interested as much for home projects as they are for automating small systems. There’s no doubt about it, this small “Micro820″ PLC is, well small. It has only 20 points of …

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Micro PLC support for HSC and PTO Functions

March 19, 2014

MicroLogix Family Featured ImageRecently, a client asked me which A-B Micro PLC’s supported HSC and PTO functions, as well as how fast each is. Below is the results of my research: Note: The below are best case based on choosing the DC I/O model of the Micro with the most high speed digital inputs …

Read More »


The Automation Blog’s “Best Of 2013″ Programmable Controller blogs

December 30, 2013

Best of 2013 PLC Blogs Featured ImageWelcome to the first article in our “Best of 2013″ series. Today we focus on our seven most popular Programmable Controller blogs. However, we should keep in mind that older blogs have a distinct advantage as they have been around much longer. And it wouldn’t surprise me to see a few …

Read More »


Rockwell’s Connected Components Accelerator Toolkit

December 18, 2013

Connected Components Accelerator Toolkit Application FILike the Connected Components Building Blocks (CCBB,) Rockwell’s Connected Components Accelerator Toolkit (CCAT for short) is designed around “component” level devices. However, this “Accelerator Toolkit” is designed for the Micro800 and Connected Components Workbench, where as the “Building Blocks” are designed around the MicroLogix and RSLogix. Initially, when you download CCAT you get the following building …

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Rockwell releases VFFS Machine video, sample code and white paper

December 13, 2013

Connected Components Accelerator Toolkit Application FIOn November 25th, Rockwell released a new YouTube video promoting it’s ”Micro800 Solution for Intermittent VFFS” (Vertical Form, Fill and Seal.) For those of you who haven’t seen it yet, I’ll include it below: While the video does a good job explaining the unique “touch probe” feature of the Micro850, it unfortunately …

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Podcast: Micro820

November 29, 2013

In The Automation Podcast, Episode 4, we discuss the Micro820 and CCW6 as shown at Automation Fair 2013…

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The Micro820 as seen at Automation Fair 2013

November 18, 2013

Micro820 Featured ImageThe soon to be released Micro820 on display at Automation Fair 2013: The Micro820 is the newest entry in Rockwell’s Micro800 family. The unit is outfitted with two communication ports. The first is Serial communications accessible via a terminal block connection. The second is a standard Ethernet port. Unlike the Micro830 and Micro850, this unit does …

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Beginner’s PLC

August 26, 2013

Micro 810 and MicroLogix 1000So you’re new to the world of PLC’s (Programmable Logic Controllers) and are looking to buy a beginner’s PLC to work with at home. I’m going to assume you’re on a budget, so getting the most “bang for your buck” will be important. You also may not own a 24vdc power supply, …

Read More »


Micro800 Family “How To” Videos from Rockwell Allen-Bradley (A-B) Part 3

August 16, 2013

Micro800 YouTube Advanced Featured ImageToday in part two of our three part series we’ll list the beginner Micro800 Family “How To” Videos Rockwell has posted to YouTube.com. I have divided these videos into two sections below: Product Introduction and Programming Basics Using Advanced Instructions In Ladder Logic / Ladder Diagram Micro800 Programming – Use LOG Instruction in Ladder …

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Micro800 Family “How To” Videos from Rockwell Allen-Bradley (A-B) Part 2

August 15, 2013

Micro800 on Youtube - Micro850 animationToday in part two of our three part series we’ll list the beginner Micro800 Family “How To” Videos Rockwell has posted to YouTube.com. I have divided these videos into two sections below: Product Introduction and Programming Basics Introductions to the Micro800 Family Allen-Bradley Micro810 Introductory Video by ROKAutomation Thomas Sugimoto, Global Marketing Manager of …

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Micro800 Family “How To” Videos from Rockwell Allen-Bradley (A-B) Part 1

August 14, 2013

Micro800 AB.com Video 3When Rockwell released it’s new Micro800 PLC and the Connected Component Workbench (CCW) programming software, it knew that new users were going to need some help getting to know how to program this new product. With that in mind Rockwell created dozens of “How To” videos for the Micro800, and …

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Free Allen-Bradley (A-B) and Rockwell Automation (RA) software (part 1)

July 22, 2013

Rockwell Automation and Allen-Bradley Free Software Downloads LinkRockwell Automation has a reputation of charging for their PLC programming software, and that’s true for most of the packages that program their Programmable Controllers. However, RA does make several software packages available free of charge, and I’ll detail those over the next two days. Click here for the second part of this article We’ll start at the Rockwell …

Read More »


I hope the above article listing all our articles, podcasts, and videos about the Micro 800 helpful.

If you have a comment, question, or suggestion, please feel free to leave them with us by filling out the “post a comment or question” link below.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

My Virtual PC Won’t Find My Host’s Activations



VM_VPC_FTAWhen using Windows XP Mode which we discussed earlier this week here, or other virtualization solutions like VMware Workstation which we covered last week here, it’s very common to want the virtual PC to share our FactoryTalk Activations installed on our Host OS.

And the easiest way to do that is to either add our Host PC’s IP address, or computer name, to the FactoryTalk Activation Manager (FTAM) installed on our virtual machine.

But what do you do when this doesn’t work? In today’s article we’ll cover two things you’ll need to have in working order before you can share your Host’s activations with your Virtual PC.

Accessing the host via the virtual network

FactoryTalk Activation Manage TabFor the FactoryTalk Activation Manager installed on your virtual PC to find your host’s activations using your host’s IP Address or Computer Name, it has to have a virtual network connection to it.

In the case VMware Workstation, I’ve found the default settings allow the host to be reached by it’s computer name, and that’s what I enter into the activation manager.

To be sure this will work for you, pen a command prompt (start, run, cmd) on your virtual machine and try to ping the host using it’s computer name. If the ping is successful, you’ll know computer name resolution is setup correctly and will work with the activation manager.

However, with Windows XP mode I haven’t found the virtual network is setup for computer name resolution. So, in the case of XP Mode I use the host’s IP address in the virtual PC’s activation manager.

That’s fairly straight forward if your host has a static IP address that never changes. Unfortunately, that’s not my case as I connect to many different sub-nets.

To get around this, you can add a “network loopback adapter” driver to both your host and virtual PC, setting them each with the same subnet mask but slightly different IP addresses. Doing this will put your host and Windows XP mode on a second subnet together using static IP addresses that won’t change.

Time: Host versus Virtual

FactoryTalk Activation Featured ImageThe second issue I’ve run into when trying to share my host activations with my virtual PC is the Windows time setting.

If the time in my virtual PC is different from my host’s time by more than a few minutes, I’ve found that FactoryTalk Activation Manager just won’t find the activations installed on the host.

It’s been my experience that VMware Workstation automatically syncs the virtual machine’s time with the hos. So unless you change the default settings or edit the vm’s settings file you should be good to go.

However, with Windows XP mode I recently found that even the latest download doesn’t always handle daylight savings time correctly. To resolve this I had to apply the below Microsoft patch:

In Summary

If you’re attempting to share your host’s FactoryTalk Activations with you virtual PC, but the activation manager doesn’t find them, try these two steps:

– First, be sure you can ping your host from your virtual PC using either the host’s computer name or IP address. Once that’s working, add the host’s IP or Name to the FactoryTalk Activation Manager installed on the virtual PC and refresh the server.

– If after doing the above the activation manager still doesn’t find your host’s activations, check to be sure the time on the virtual PC is set to the same time as the host, and then refresh the activation server again.


I hope the above article about sharing host’s activations with a virtual PC was helpful.

If you have any comments, questions, or suggestions, please feel free to leave them with us by filling out the “post a comment or question form” at the bottom of this page.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

Migrate / Convert – View Studio 32bit Projects (v1-6) to 64bit (v6.1+) Alternative Method

FTView_8_Select_Application


Update 04/12/18: Rockwell recently released version 10 of FactoryTalk View which among other things is said to have the ability to restore old 32bit, pre-6.1 .APA Application Archive files directly on a 64bit Operating Systems without the need to first open those projects in View Studio on a 32bit operating System.


PanelView Plus 7 Standard 4Last May in this article I covered the procedure for migrating FactoryTalk View Studio projects to Windows 7 Profession 64 bit by using Rockwell’s legacy tag database conversion utility.

In today’s article we’ll discuss an easier way to migrate your old 32bit APA’s that also doesn’t require running that conversion utility.

The easy way to migrate old ViewStudio APA project files

So you have a pile of old APA files you need to migrate for use with View Studio 6.1 – 8.0 running on Windows 7 Pro 64 bit?

If that’s the case, following the below steps will allow you to migrate all your APA files without having to import or export anything.


Need help migrating your View Studio projects? You can hire me to do it for you – to learn more, click here.


Step 1) If you don’t have access to a Windows XP 32bit or Windows 7 32bit PC, then install Windows XP Mode onto your Windows 7 64 bit PC (more info in this article)

Until a wizard from Rockwell figures out how to open old 32bit Watcom tag databases on Windows 7 64 bit, we’re going to need access to a 32bit OS to convert pre 6.1 ViewStudio applications for use on 64 bit operating systems.

However, you don’t actually need a PC running Windows XP or Windows 7 32 bit because Windows 7 Professional includes an XP emulator with these two advantages:

– Free for Windows 7 Pro users.

While other free virtualization software does exist, to use those packages you’d still need to come up with a Windows XP or Windows 7 32bit license.

That just simply isn’t needed when using Windows XP mode with Wndows 7.

– Software installed on Windows XP Mode can share your existing FactoryTalk View Studio license

If you only have one license for FactoryTalk View Studio, and it’s already activated on your new Windows 7 Pro 64 bit PC, you may find it easier to use XP mode and let it share the FTA license installed on your host versus swapping the license back and forth between an old and new PC.

Step 2) Install FactoryTalk View Studio 6.1 (or greater)

ViewStudio SplashEven though View Studio versions 6.1 supports Windows 7 64 bit, it also supports Windows XP 32bit and Windows 7 32bit.

So in this step you need to install View Studio 6.1 on your WinXP 32bit or Win7 32bit PC, in Windows XP Mode on your Win7 64bit PC.

Step 3) Use the FTView Application Manager that comes with View 6.1 to restore your 32bit projects

Now that you have View Studio 6.1 installed on a 32bit system, your next step is to use the FTView Application Manager to restore all your 32bit APA’s in Win7 32bit or WinXP.

To make it easy to do so, Windows XP Mode automatically creates “shares” to all your “host’s” drives in “My Computer,” so you should have no problem accessing your old APA files while in XP Mode.

Step 4) Open each application in View Studio

FTView_8_Select_ApplicationThe nice thing about running View Studio 6.1 on Windows XP 32bit or Windows 7 32bit is, when you open an older project the software automatically imports the legacy database for you.

This little known feature eliminates any need to run the legacy database conversion utility.

So in summary, the only thing you need to do to convert a 32bit View Studio project to 64 bit, is to open them with View Studio 6.1 or higher on Windows XP 32bit or Windows 7 32bit.

Step 5) Re-create APA project archive files for each project, and copy them back to your host

Now that you’ve opened and closed all your 32bit projects, you’re ready to archive them back to an APA so you can copy them to your Windows 7 64bit system.

Do this by simply running the FTView Application Manager and making an APA archive file for each project. Then open “My Computer” and copy your new APA files to your Windows 7 64bit system.


I hope this article about an easy way to convert your 32bit View Studio projects was helpful.

If you have any comments, questions, or suggestions, please don’t hesitate to leave them with us by filling out the “post a comment or question” link below.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

How To Get Up And Running With Windows XP Mode

Windows XP Mode 15-Fi


So you’ve received a new laptop running Windows 7 Professional, but still need to run legacy XP programs?

Well, you’re in luck. Microsoft makes available to you free of charge a Windows XP virtual machine, and in today’s article we’ll show you how to get it up and running.


Windows XP Mode 16-FiPart 1: Downloading and installing Windows Virtual PC

Our first step will be to download and install a free copy of Microsoft’s Virtual PC, as it’s required to run XP Mode.

Step 1) To get Virtual PC, start by clicking on the below link:

Step 2) This will bring you to the Microsoft Download center as shown below:

Windows Virtual PC 01Step 3) Next, click on the “Download” button, select either the 32 or 64 bit version, and press “Next”:

Windows Virtual PC 02Step 4) Now choose a location you’ll remember to save the download file to:

Windows Virtual PC 03Step 5) When the download completes select “Open”:

Windows Virtual PC 04Step 6) If you received a security warning select “Allow”:

Windows Virtual PC 05Step 7) Now press “I Accept” to continue:

Windows Virtual PC 06Step 8) This starts the installation process as seen below:

Windows Virtual PC 07Step 9) When the installation is complete, you’ll need to restart your PC before you can use Windows Virtual PC:

Windows Virtual PC 08Step 10) Now that you have Windows Virtual PC installed, you’ll find it in your Start Menu Programs as shown below:

Windows Virtual PC 09

Part 2: Downloading and Installing Windows XP Mode

Now that you have downloaded and installed Windows Virtual PC, the next step is to download and install Windows XP Mode.

Step 1) Start by clicking on the download link below:

Step 2) Next, click on the “Download” button:

Windows XP Mode 01Step 3) Now select the version you want, and click on “Next”:

Windows XP Mode 02Step 4) At this point you may get notice that a popup has been blocked. If you do, unblock it:

Windows XP Mode 03Step 5) Now save the installation file to an easy to remember location:

Windows XP Mode 04Step 6) Once the download finishes, select “Run”:

Windows XP Mode 05Step 7) If you receive a security warning, select “Run” again:

Windows XP Mode 06Step 8) Now you will see the Windows XP Mode setup window. Start the installation by selecting “Next”:

Windows XP Mode 07Step 9) Choose an installation path and choose “Next”:

Windows XP Mode 08Step 10) Once setup completes, select “Finish”:

Windows XP Mode 09Step 11) Windows XP Mode will now show up in your Start Menu. Launch it to continue the setup:

Windows XP Mode 10Step 12) Check the “License Terms” checkbox, and press “Next”:

Windows XP Mode 11Step 13) Choose a password for your login, and press “Next”:

Windows XP Mode 12Step 14) Selection “Not right now,” and press “Next”:

Windows XP Mode 13Step 15) Now click on “Start Setup”:

Windows XP Mode 14Step 16) While setup progresses a short tutorial will be shown:

Windows XP Mode 15Step 17) Once done initializing, Windows XP Mode will launch and you’ll now see a virtual Windows XP desktop. At this point you can install your legacy software onto Windows XP Mode:

Windows XP Mode 17Note: Windows XP Mode automatically maps your Windows 7 drives and storage devices to allow you easy access to your installation files.

Windows XP Mode 18


I hope the above article on how to download and install Windows XP Mode was helpful.

If you have any comments, questions, or suggestions, please don’t hesitate to leave them with us by filling out the “post a comment or question” link below

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

PanelView 800 – Now Available (2015)

PanelView 800 Fi


With last week’s release of CCW 8.0, it has also come to my attention that Rockwell has also released it’s PanelView 800 family of small component HMI’s.

The 4″ and 7″ models are currently factory stock to two week lead time, and the 10″ model should begin shipping by this time next month.

Below are the details of each model:

PanelView 800 FamilyPanelView 800 4″ Touchscreen

        • Part Number: 2711R-T4T
        • Display Size: 4″
        • Resolution: 480 x 272 WQVGA
        • Memory (Flash/SDRam:) 128mb/128mb
        • Power Consumption (max:) 9 W

PanelView 800 7″ Touchscreen

        • Part Number: 2711R-T7T
      • Display Size: 7″
      • Resolution: 800 x 480 WVGA
      • Memory (Flash/SDRam:) 256mb/256mb
      • Power Consumption (max:) 11 W

PanelView 800 10″ Touchscreen

      • Part Number: 2711R-T10T
      • Display Size: 10″
      • Resolution: 800 x 600 SVGA
      • Memory (Flash/SDRam:) 256mb/256mb
      • Power Consumption (max:) 14 W

The PanelView 800 also sports many updates from it’s predecessor, the PanelView Component, but has launched with the same list prices.

And with a processor that’s four times as fast, double to quadruple the memory, and an average performance gain of over 100%, there seems no reason not to migrate from the PVc.

Below are some additional PanelView 800 specifications:

    • PanelView 800 4 Inch PortraitDisplay: Color TFT LCD
    • Color Depth: 65K
    • OS: MS Windows CE 6.0
    • CPU: 800 MHz
    • Ethernet Port: 1 x RJ45 10/100 MB
    • Serial Ports: Separate RS-232 and RS422/RS485 connectors (isolated)
    • USB port and micro-SD (Secure Digital) card slot
    • Operating Temperature: 0 – 50°C
    • Ratings: NEMA 12, 13, 4X, IP65
    • Power Supply: 24V DC
    • Class 1 Division 2 certified
    • Recipe Support: 50 recipe files
    • Landscape and portrait mode
    • Software Support: CCW 8.0 or later

Along with released of this new hardware, Rockwell has also made the following PanelView 800 documentation on their website:


Well that’s everything we know so far about the PanelView 800. As we learn more in the coming weeks and months, we’ll keep you posted.

And if you’re one of the lucky few who gets to use one of these units in the near future, we’d love to hear what you think!

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

CCW – v8: Connected Components Workbench Version 8 Released



CCW 7 SplashLast week while checking operating system compatibility of Connected Components Workbench (CCW) Version 7, I noticed Version 8 was also listed.

Curios to know if this was an indicator of it’s release, I headed over to product downloads section of Rockwell’s website and found that CCW version 8 was indeed available to download.

Choosing the free, standard package of CCW v8, I found it weighed in at a hefty 1.64gb.

Included in the download was RSLinx Classic Lite version 3.71, Adobe Acrobat 11.01, as well as several Microsoft patches and updates.

Rockwell recommends running CCW 8 on a PC with an Intel i5 and 8gb of RAM. While these are pretty steep specs for a programming package, they are unchanged from CCW version 7.

So what’s new in CCW Version 8?

Below are some highlights of the new features of this release taken from the product release notes:

Import and export entire projects

You can now import and export an entire CCW project to or from a .CCWARC file by using the new import and export options in the “File” menu.

Node Commissioning Tool and DeviceNet Enhancements.

Now that the Micro 800 supports DeviceNet, CCW has been enhanced to include a DeviceNet node commissioning tool which can be found under the “Tools” menu.

The 2080-DNET20 module now also supports a new “revision two” mode that includes a communication diagnostics view, pass through browsing of DeviceNet from either USB or Ethernet using RSLinx, as well as use of the MSG_CIPGeneric instruction without the need for UDBF’s.

SD Card Utility

Found under the “Tools” menu, the new SD card utility allows users to setup a Micro SD card to be used to flash a Micro820 to a new firmware revision.

Motion Feedback

Using the 2080-MOT-HSC with the Micro830 or Micro850, it can now be configured as a feedback axis without the need of using UDFB’s.

When used in this way, configuration pages for FBaxis, General, Motor and Load, and Limits are created automatically in the configuration tree.

Run Mode Changes

CCW 8 now supports run mode changes to a Micro 800 program while connected and online, but only in the licensed (not free) developer version of the software.

This feature includes the ability to program, test, accept, and undo runtime program changes, and can be accessed through either new toolbar buttons or yonder the “Device” menu.

Learn about other releases:

Check out our coverage of other releases of CCW below:

Find out more:

That’s it for our highlights of what’s new in CCW 8. For a complete listing of new features and corrected, see the full release notes below:

And the link to download CCW is below:

If you upgrade to version 8, we’d love to hear what you think! Just fill in the “post a comment or question” link below.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

RSTechED Becomes Rockwell Automation TechED

RSTechED becomes RATechED

RSTechED becomes RATechED Rockwell Automation TechED

RSTechED becomes RATechEDThis past Friday I received an email from Rockwell Automation announcing the event previously known as RSTechED would now be known as Rockwell Automation TechED.

Honestly, I’m surprised this didn’t happened sooner.

While RSTechED started a couple decades ago as a software training event, in recent years you’d find as many session on Allen-Bradley PLC’s, HMI’s, and other hardware as you would on Rockwell Software.

Save the date, May 31-June 5th

Along with the announcement of the event’s name change, the email also included this year’s date and location.

The first Rockwell Automation TechED is being held on the west coast in the same city as RSTechED 2013, San Diego, California, from May 31- June 5.

This year’s event will also be held in the same hotel as RSTechED 2013, the Manchester Grand Hyatt.

Having attended in 2013, I quickly became a fan of this hotel’s location. It’s not only a short and inexpensive cab ride from the airport, it’s also right on the corner of downtown San Diego.

Lou & Mickey’s: A great place to dine

If you’re attending this year’s event, I wanted to leave you with a restaurant recommendation.

Lou And Mickeys San DiegoWhen I was in San Diego for RSTechED 2013, I ventured into downtown without first hand knowledge of where the best food and service could be had.

Utilizing the internet and social media, I visited a few highly rated restaurants only to be underwhelmed by my experiences.

That is with the exception of one establishment, Lou and Mickeys. The staff was friendly and helpful, my food was delicious, my clients left happy and full, and the bill was right inline with my expectations.

So, if you get a chance to visit San Diego and are looking for a good restaurant, I highly recommend checking out Lou and Mickey’s. And if you do, don’t hesitate to let them know Shawn from Insights In Automation sent you 😉

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

Insights Inbox: How do I get started with VMware?


In today’s edition of “Insight’s Inbox” we answer a reader’s question on how to get started with VMware Workstation.


Reader Question:

I’m new to PLC programming and your article about VMware has peaked my interest.

Do you have any additional information about setting up VMware, such as going through the actual setup process?


Insight’s Answer:

First, thank you for reading our article on Virtualization.

We do in fact have several videos on setting up and using VMware, which I’ll list below:

We also have a podcast on this subject here:


I hope you’ve found today’s Insight’s Inbox about “getting started with VMware” helpful.

If you have any comments, questions, or suggestions, please feel free to share them with us by submitting the “post a comment or question” link below.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

ControlLogix – Which Models Support Modbus?

1756-Lx-Modbus


1756-Lx-ModbusIn a recent article we took a look at which CompactLogix models support Modbus.

As a follow-up to that post, in today’s article we’ll take a look at which ControlLogix processors support Modbus.


ControlLogix support for Modbus RTU

1756-L6xControlLogix models with a built-in DB9 serial port don’t natively support Modbus RTU like most of the MicroLogix line does.

However, the folks at Rockwell Automation have been providing sample code to use the processor’s DB9 serial port as either a Modbus RTU Master or Slave since version 13 of RSLogix 5000.

That sample code is included by default when you install RSLogix 5000, but it’s also available from samplecode.rockwellautomation.com.

Having used this code myself, I can say it’s not for the faint at heart. But if you need your ControlLogix to communicate Modbus RTU, it might be worth your time to check out this free sample code to see if it’ll meet your needs.

What if my ControlLogix doesn’t have a serial port? Or if this sample code doesn’t support enough data for my app?

If you’re using one of the new 5570 ControlLogix processors, you’ve probably noticed you have a nifty new USB port in place of the legacy DB9 serial port.

And since these new processors don’t have a built-in serial port, you obviously won’t be able to use the above mentioned sample code.

But even with a processor that has a serial port, you may still find the free sample code too limiting for demanding applications.

In those cases you may wish to consider using a 1756 Modbus RTU communications module.

Rockwell’s encompass partner Prosoft Technologies makes several such modules, and I’ll list the 1756 versions below:

  • MVI56E-MCMR, Modbus Master/Slave Enhanced Network Interface Module with Reduced Data Block for ControlLogix
  • MVI56E-MCM/MCMXT, Modbus Master/Slave Enhanced Network Interface Module for ControlLogix

ControlLogix support for Modbus TCP

1756-EN2TThe new 1756-EN2Tx and EN3TR have been updated to support open sockets like the 1756-EWEB had in the past.

And on the Rockwell’s sample code website you’ll find an sample application which uses the open sockets to give ControlLogix processors the ability to be either a master or slave on a Modbus TCP network.

Note: According to Rockwell’s public Tech Note 470365, you’ll need and 1756-EN2Tx or EN3TR version 5.007 or greater, or an EWEB version 4.006 or greater.

2020 Update: Here’s a link to the newest tech note: 

Having used this code recently, I can say it’s well documented and fairly easy to use.

That said, unfortunately it’s not quite as easy as using the MicroLogix 1400 on Modbus TCP (I really wish the wizards in the MicroLogix group would share their secretes of putting these protocols into firmware with the ControlLogix folks!)

What if I have the older 1756-ENBT?

If you’re not using one of the new 1756 Ethernet modules, or the 1756-EWEB, your Ethernet port doesn’t support open sockets, and therefore the above sample code isn’t going to work for you.

In that case, or in the case where the capabilities of the sample code is too limited for your application, we again have the option of adding Modbus TCP capabilities by using one of the Prosoft communications module listed below:

  • MVI56E-MNETCR, Modbus TCP/IP Multi Client Enhanced Network Interface Module with Reduced Data Block for ControlLogix
  • MVI56E-MNETC, Modbus TCP/IP Multi Client/Server Enhanced Network Interface Module for ControlLogix
  • MVI56E-MNETR, Modbus TCP/IP Client/Server Enhanced Network Interface Module with Reduced Data Block for ControlLogix
  • MVI56E-MNET/MNETXT, Modbus TCP/IP Client/Server Enhanced Network Interface Module for ControlLogix
  • ILX56-MM, Message Manager for Industrial Communication

Prosoft-1756-Modules


I hope you’ve found the above information about “which models of ControlLogix support Modbus” helpful.

If you have any comments, questions, corrections or suggestions, please feel free to share them with us by submitting the “post a comment or question” link below.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

Migrate / Convert – ControlLogix 5570: Five Questions To Ask Before Migrating

1756-Lx-Migrate


1756-Lx-MigrateIn a recent article we looked at migrating from the CompactLogix L3xE to the L3xER, by reviewing five things you should consider.

As a follow-up to that post, in today’s article we’ll take a look at five things you should consider before migrating from the 1756-L6x to the 1756-L7x ControlLogix processors.

Five questions to ask before migrating from the L6x to L7x ControlLogix:

1) Do you need a serial port?

The DB9 serial port built into the front of the 1756-L6x (556x) comes with support for ASCII, DH-485 and four variants of DF1.

The 1756-L7x (557x) however doesn’t come with a serial port at all. Instead, it has a USB port used for programming and loading firmware.

While there are many advantages to the newer model’s USB port, if you need a DB9 serial port the cleanest option may be to stay with the L6x.

2) Have you standardized on a pre-v20 version of RSLogix 5000?

The 1756-L61, 62, and 63 series B processors support firmware versions 12 through 20. The 1756-L64 series B supports 16-20, and the 1756-L65 series B supports 17-20.

The 1756-L71 series B on the other hand only supports v20 and up, while the L72-L75 series B supports v19 and up.

So if you’ve currently standardized on the L6x family with either version 17 or 18, you’ll have to make a conscious decision to add v20 if you want the option of using all of the current 1756-L7x processors.

3) Have you standardized on CompactFlash?

1756-L6xIf all the products in your system currently use CompactFlash memory cards, then the L6x has you covered as it comes with a CompactFlash slot (card sold separately.)

The L7x on the other hand comes with an SD Card slot and a 1GB industrial grade SD card.

So while you can’t use CompactFlash cards with the L7x, this shouldn’t be a big issue since each L7x processor comes with an SD memory card.

4) Do you require installed base and spare parts commonality?

If you already have several L6x processors in your facility, and already have spares of these processors in your store room, it may make sense to continue using them for the next year or two to maintain commonality of your installed base and store room spares.

However, if you’re not required to have a D9 serial port, or CompactFlash memory, and you can use v20 of RSLogix 5000 in your facility, then moving to the new L7x ControlLogix is definitely worth pursuing.

5) How will you support your L6x after 2016?s

1756-L7xOn Rockwell’s lifecycle status page, http://www.ab.com/silver, the 1756-L6x series is listed as “end of life” with a discontinued date of “12/31/2016.”

This means that manufacturing of the 1756-L6x line of processors will end on that date.

That doesn’t mean Rockwell won’t repair, exchange, or support these units into 2017 and beyond. I’ve experience first hand Rockwell’s legendary support of legacy products countless times.

What it does mean is, if you have a plant full of 1756-L6x processors, you’ll want to prepare a plan for supporting them past the end date of manufacturing.

This could include stocking spare L6x processors, or investigating the feasibility of migrating key systems to the L7x line.


I hope you’ve found the above “five things you should consider before migrating from the L6x to the L7x processors” helpful.

If you have any comments, questions, corrections or suggestions, please feel free to share them with us by submitting the “post a comment or question” link below.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

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Stunning Video – Automation Company’s Van Used In Robbery

A-B_MCC_Van_Robery_1


Happy Friday!

In today’s article we’re going to take a walk on the lighter (and less technical) side to discuss new security video of a brazen heist carried out with what appears to be an automation company’s van.

A-B_MCC_Van_Robery_0

Sometimes fact is stranger than fiction…

I think most of us have probably experienced those times in the office when we’re working quietly in our own space and suddenly laughter breaks out in a nearby cubical or conference room.

In these situations it can be hard to resist the temptation to walk over an find out what all the laughter is about. But sometimes it does pay off to be a little nosey, and that’s just how I learned about today’s story.

That’s an Allen-Bradley van… did it just drive through a garage door?

A-B_MCC_Van_Robery_1In this particular case, my colleagues were laughing at the very conspicuous use of a van sporting the Allen-Bradley Centerline Motor Control Center logos caught on security video as it was driven through the garage door of garden supply center.

A-B_MCC_Van_Robery_2As the security video continued to roll, two masked men jumped out of the van and began loading it up with products and fertilizer.

For me, this video is hilarious on many levels, with the most obvious being the complete disregard for the long held belief that A-B_MCC_Van_Robery_4the best “get-a-way” car is an unmarked one.

I mean, who would have thought any criminal would use such an easily identifiable (and traceable) company vehicle to steal garden supplies?

If you’d like to watch this video (along with the reporters’ color commentary,) you can find it on the News 10 website which I’ll link to below:

So, what did you think? Did you find it as funny as I did? Let me know your thoughts by filling in the “post a comment or question” link below.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

Having issues with Studio 5000 v24? This may be the reason why…

Studio 5000 Box Fi


If you’re having problem running Studio 5000 v24, a friend’s recent experience may shed some light on it.

A couple of weeks ago I received a call from a friend who spent a frustrating day trying to get Studio 5000 version 24 to work.

My friend has been using Allen-Bradley PLC’s and software for decades, and like myself he tries to stay on top of the latest products and software releases from Rockwell.

Unfortunately, this time migrating to the newest version of Studio 5000 seemed to have caused more problems then it was worth, and after one very long, frustrating day he unhappily reverted back to v21.

During his day of troubleshooting he did spend the obligatory time on the phone with Rockwell’s tech support group.

However, try as they might, they had no idea why Studio 5000 version 24 was locking-up and freezing on his PC, especially since his PC runs previous versions of Studio 5000 without issue.

Time to upgrade?

The following week I received another call from my friend. This time it was to tell me he believes he has found the issue with v24.

Studio 5000 v21 System RequirementsHe, like I, uses VMware to run multiple operating systems on a single laptop.

And just like I did, when he created his current batch of virtual machines he set them to the defaults with the exception of Ram which he upped to 2GB.

However, while discussing the issue with a colleagues, the thought of checking the software’s minimum requirements came up.

As it turns out, the jump in minimum requirements from Studio 5000 version 21 to 24 is quite steep. Surprisingly steep.

Studio 5000 v24 System RequirementsIn fact, Studio 5000 version 24 has more in common with last March’s  Call of Duty Ghost’s PC requirements than it does with last March’s Studio 5000 v21 requirements.

These new recommended requirements are so steep, they are actually higher that the specs of Rockwell newest “performance” model of its Panel PC.

To be fair…

To be fair, most forward thinking companies do upgrade their employee’s laptops every few years.

With that in mind, it’s likely most engineers designing new systems with Studio 5000 version 24 are going to have the minimum Core 2 Duo processor with 4GB of ram that Rockwell requires.

However, what is also likely is that those of us using VMware aren’t going to have VM images setup for 4GB of Ram with multiple cores enabled, possibly making us susceptible to the random freezes and lock-ups my friend experienced.


I hope this article about the surprisingly high system requirements of Studio 5000 version 24 was helpful.

If you have your own experience with Studio 5000 you’d like to share please feel free tell us about them by using the “post a comment or question” link below.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

Micro Programmable Controller Basics

MIcro Basics Case Font and Inside


“Everything you need to know to get started using PLCs!”

Today I’m proud to announce the release of my very first DVD training video, “Micro Programmable Controller Basics.”

This release is the culmination of nearly a year’s worth of weekends and vacation time, all for the sole purpose of producing an affordable PLC video training course.

Twenty five years in the making.

MpcB-Case-FontIf there is one thing I’ve heard over and over again in my twenty five years as an Automation Specialist, it’s the need for affordable PLC training.

However, most of the video products available today cost two to three hundred dollars, or more.

To address this, I decided to create my own, and launched a Kickstarter campaign back in March of 2014 to help fund it .

Since then I spent nearly an entire year’s worth of weekends and vacation time to create my video course, “Micro Programmable Controller Basics”.

Two DVD discs for under $50!

Update: HD Streaming now available!

MpcB-Two-DiscsNow that my DVD is complete, for a limited time I’m offering this two disc set for under $50!

In it, I cover all the basics someone new to PLCs needs to know, including a review of the hardware and documentation, a review of the software and how to use it, and an introduction to programming with several examples.

If you’d like to find out more details about this video course, use the below link which leads to the product details page:

PLC Basics

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

Flashback Friday! RSView32 Juice Bottling Demo

RSView32-Juice-Bottling-Demo-FF-Fi


Welcome to The Automation Blog’s

“Flashback Friday!”

Today I’m highlighting my somewhat famous twelve year old RSView32 Juice Bottling Demo.

RSView32 Juice Bottling Demo 1
Picture Trivia: The character fixing the breakdown is based on the “Sam and Gus” Windows 3.1 screen saver which Rockwell released in the 90’s.

The year was 2002, and a prospective client was interested in exploring the use of Metrics (formerly Plant Metrics) to monitor scrap and breakdowns on his juice bottling line.

At the time the only bottling demo I had access to was an awesome but unsupported RSTools demo based on Microsoft Visual Basic.

So realizing I would have to create my own demo from scratch, I hit the internet to research visuals for a bottling line filler and capper.

What I eventually came up with was this RSView32 Bottling Demo which I’m highlighting today.

RSView32 Juice Bottling Demo 3
Picture Trivia: Rockwell downloaded a copy of this bottle filling animation from ShawnMTierney.com and integrated it into one of their own ViewSE demos. Rockwell also featured it brochures and presentations for over a decade.

Now some may ask why I used RSView32 for this demo, and not the new and supposedly improved ViewStudio Enterprise and ViewSE.

Well, when RSView first launched in the mid nineties, it suffered from being quite lethargic “on run of the mill” computers of the time.

However, as computers rapidly grew in speed through the late 90’s, RSView32 became capable of such fast updates that building complex animations actually became quite fun (I’ll share my RSView32 version of Space Invaders in a future episode.)

RSView32 Juice Bottling Demo 2And like RSView, when RSViewSE first launched in the early 2000’s it struggled to output even a couple of updates per second on the average PC.

So when I went to create this project in 2002, RSView32’s lighting fast animations won out over the newer but slower RSViewSE.

The first version of this demo was posted on my original website back on October 13th, 2002, and you can now find that article and the demo HERE on The Automation Blog:

As always, if you have any comments, questions, or suggestions, please feel free to share them with us by submitting the “post a comment or question” link below.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

Which CompactLogix Models Support Modbus?

CompactLogix Modbus Fi


CompactLogix Modbus FiWhile Ethernet/IP leads the way for new industrial network installations in North America, there’s no denying the massive number of products that still ship with some sort of Modbus protocol support.

In fact, Rockwell’s own “DSI” protocol used in the PowerFlex family of drives is Modbus RTU compatible. And as we’ve previously discussed, most of the MicroLogix line supports Modbus in one form or another.

That said, the CompactLogix line is currently a very popular choice for Programmable Automation Controllers (PAC,) and in today’s article we’ll discuss which models in this family support Modbus.


CompactLogix support for Modbus RTU

1769-L35ECompactLogix models with a built-in DB9 serial port don’t natively support Modbus RTU like most MicroLogix do.

However, the folks at Rockwell Automation have been providing sample code to use the DB9 serial port as a Modbus RTU Master or Slave since version 13 of RSLogix 5000.

That sample code is installed automatically with the rest of the RSLogix 5000 samples, but it can also be found on Rockwell’s sample code website, samplecode.rockwellautomation.com.

Having used the code myself, I can say it’s not for the faint at heart. But, if you need your CompactLogix’s serial port to communicate using Modbus RTU, you should check out this free sample code from Rockwell to see if it’l meet your needs.

What if my CompactLogix doesn’t have a serial port? Or if this sample code is too limited for my application?

Prosoft-1769-ModulesIf you’re using one of the new 5370 CompactLogix processors, you probably noticed you have a nifty new USB port in place of the legacy DB9 serial port.

So without a built-in DB9, once choice for adding Modbus RTU capabilities to your ComapctLogix is to use an expansion I/O communications module.

However, even with a ComapctLogix that has a DB9, you may still opt for one of these add-on modules if the sample code mentioned above doesn’t support the amount of data your application requires.

Rockwell’s encompass partner, Prosoft Technologies, makes several Modbus expansion I/O modules for the CompactLogix family, and I’ll list the most common ones below:

  • MVI69L-MBS, Modbus Serial Lite 1769 Communication Module for CompactLogix
  • MVI69E-MBS, Modbus Serial Enhanced 1769 Communication Module
  • MVI69-MCM, Modbus Master/Slave Network 1769 Interface Module for CompactLogix
  • ILX34-MBS485, Modbus RS485 Serial Module for CompactLogix L1 and Point I/O Adapters
  • ILX34-MBS232, Modbus RS232 Serial Module for CompactLogix L1 and Point I/O Adapters

CompactLogix support for Modbus TCP

1769-L36ERM FrontThe new CompactLogix 5370 models come with an updated Ethernet port which supports open sockets.

And on the Rockwell’s sample code website you’ll find a sample application which uses the open sockets feature to give these new CompactLogix models the ability to be either a master or slave on a Modbus TCP network.

Having used this code recently, I can say it’s well documented and fairly easy to use. That said, unfortunately it’s not quite as easy as using the MicroLogix 1400 on Modbus TCP.

(I really wish the wizards in the MicroLogix group would share their secretes of putting these protocols into firmware with the CompactLogix folks!)

1769-L32E-FrontWhat if I have an older CompactLogix?

If you’re not using one of the new 5370 CompactLogix processors, your Ethernet port doesn’t support open sockets, and therefore the above sample code isn’t going to work for you.

In that case, or in the case where the capabilities of the sample code is too limited for your 5370 application, we again have the option of adding Modbus TCP capabilities using an expansion I/O communications module.

Prosoft Technologies also makes Modbus TCP modules, including these versions for CompactLogix processors:

  • MVI69L-MBTCP, Modbus TCP/IP Lite Communication Module for CompactLogix
  • MVI69E-MBTCP, Modbus TCP/IP Enhanced Communication Module
  • MVI69-MNETC, Modbus TCP/IP Multi Client Network Interface Module for CompactLogix
  • MVI69-MNET, Modbus TCP/IP Communication Module for CompactLogix


I hope you’ve found the above information about which models of CompactLogix support Modbus helpful.

If you have any comments, questions, corrections or suggestions, please feel free to share them with us by submitting the “post a comment or question” link below.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

Five Questions To Ask Before Migrating To The New 5370 CompactLogix L3x

1769-L32-to-33-questions


L32E vs L33ER FiLast week we took a look at the L32E versus the L33ER and found the later supported many more remote analog modules as well as HMI’s.

In today’s article we’ll take a look at five things you should consider before deciding on migrating from the 1769-L32E or 1769-L35E to the 1769-L33ER or 1769-L36ERM.


Five questions to ask before migrating from the L32E or L35E to the 5370 series L3xER CompactLogix:

1769-L32E-Front1) Do you need a serial port?

The DB9 serial port built into the L32E/L35E supports ASCII, DH-485 and four variants of DF1.

The L33ER/L36ERM doesn’t come with a serial port, but instead has with a USB port for programming and updating firmware.

While there are advantages to the newer model’s USB port, if you need a DB9 serial port the cleanest option may be stay with the L32E/L35E.

2) Have you standardized on a pre-v20 version of RSLogix 5000?

The 1769-L32E and 1769-L35E series B support versions 16, 17, 19 and 20 of RSLogix 5000.

So, if you standardized on 16, 17, or 19 the L32E and L35E are supported.

The L3xER models only support version 20 and up, so if you can’t or won’t install version 20 you wouldn’t want to use the new 5370 CompactLogix.

 3) Do you need a physical Program/Run keyswitch?

Like all CompactLogix before it, the 1769-L32E and L35E has a physical keyswitch, and conveniently it users the same key as the SLC-5/03, 4 and 5.

The 5370 line of CompactLogix on the other hand uses a small toggle switch, so there’s no key required to take the controller from Run to Program.

4) Have you standardized on CompactFlash?

If all the products in your system currently use CompactFlash memory cards, then the L32E and L35E fit right in.

The L3xER comes with and uses an SD card. So while you can’t use CompactFlash with the L33ER and L36ERM, a new memory card is included with each processor.

5) Do you require installed base and spare parts commonality?

1769-L36ERM FrontIf you already have several L32E/L35E processors in your facility, and already have spares of these processors in your store room, it may make sense to continue using them for the next few years to maintain commonality of your installed base and store room spares.

However, if you’re not required to have a physical Run keyswitch, or a D9 serial port, or CompactFlash memory, and you can use v20 of RSLogix 5000 in your facility, then moving to the new 5370 CompactLogix is definitely an option worth considering.

Final thoughts

While at some point in the future the L32E and L35E will stop being manufactured, currently Rockwell has not announced an end of life date for either processor.

In fact, last summer (2014) Rockwell went through the process of making the L32E and L35E RoHS compliant.

That said, we must also consider the fact that the 1769-L32E and 1769-L35E are both listed as “Active Mature” on ab.com/silver, since the 5370 CompactLogix 1769-L3xER models are the newer “Active” products in this line.


I hope you’ve found the above information about things you should consider before migrating from the L3xE  to the L3xER series helpful.

If you have any comments, questions, corrections or suggestions, please feel free to share them with us by submitting the “post a comment or question” link below.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar