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Logix, S7-300 – Connecting via Ethernet


In this article I’ll walk you through how to setup a connection between an Allen Bradley CompactLogix 1769-L36ERM controller, and a Siemens Simatic S7-300 PLC CPU 315-2PN/DP via Ethernet using the Prosoft PLX31-EIP-SIE Gateway.

There is a really big problem for automation engineers to “shake hands” between AB and Siemens PLCs, when it is necessary to send or receive data to/from AB Logix PLC and Siemens Simatic S7 PLC.

Of course, you can write you own code on both AB and Siemens sides using, for example, a Modbus TCP protocol. However, the fastest way is to use an Industrial Gateway.

Prosoft Company has a lot of different gateways, almost for all existing types of industrial networks and protocols.

In this article I will show you how to use their PLX31-EIP-SIE gateway to make a connection for data exchange between Ethernet/IP and Industrial Ethernet protocols.

For it to work, you will need to write a small amount of code on the A-B Logix side only, and set the appropriate gateway configuration for your application.

You will not need to write a bit of code on Siemens side.

Below I will show you step-by-step how to do this in real application examples based on experience from my latest project:

Step 0) Create a new project in Studio 5000 based on 1769-L36ERM 5370 CompactLogix controller.

Step 1) Add new module to the Ethernet subnet – Prosoft PLX31-EIP-SIE industrial gateway.

You can find it in Communication Adapter subcategory filtered by Prosoft Technology Vendor.

If you cannot find it there then you should download and install EDS files from Prosoft Technology PLX31-EIP-SIE product’s web page:

Step 2) Configure new PLX31-EIP-SIE module instance in Studio 5000. In most cases, it needs you only to set an IP-address of the gateway (1).

In addition, you may check Module Connection settings (2). This is the connection setup between CompactLogix Controller and PLX31-EIP-SIE module.

You can leave all I/O connection setting on its default values. For most cases, one connection and 496 bytes for input and 496 bytes for output will cover all your needs.

Just you finished setup of PLX31 module properties you can find the module structured tags appeared in Controller Tags.

All the data you receive from the S7-300 PLC will be put in structured tag “PLX31_EIP_SIE:I1. And all the data that needs to be sent to S7-300 PLC will be taken from structured tag “PLX31_EIP_SIE:O1”

Let’s for example read from S7-300 PLC (absolute address in PLC memory DB1.DBD0) one 32-bit double word value (a bunch of separate bits) and write one REAL value to S7-300 PLC (absolute address in PLC memory DB1.DBD4).

Step 3) In this step, we will configure PLX31-EIP-SIE. To do this we need to download and install the Prosoft Configuration Builder software. You can find it on the PLX31-EIP-SIE product’s web page.

This link will redirect you to Prosoft Configuration Builder page. You should download the latest version (ProSoft Configuration Builder (PCB) Version 4.4.15.0.0279).

After PCB installation, an empty untitled project will open and it will ask you to choose your module type. Please select PLX30 family first and then select PLX31-EIP-SIE module from drop down list. Finally, press the OK button.

You will get a PLX31-EIP-SIE module settled in the project configuration tree.

Please check module EIP connection settings. Go to EIP Class 1 Connection branch and double click on EIP Class 1 Connection 1 (this is the I/O connection 1 which you have already set up in Step 2. A connection properties window will open.

Please pay your attention on Input Data Address (default value starts from 0) and Output Data Address (default value starts from 2000).

These values you should take in an account when you configuring connection rows for read and write data. Input and output sizes are equal to 248 bytes by default. You may leave all setting on its default values.

After this, you should setup a client connection for S7-300. You can have here up to 20 client’s connections and up to 16 data connection rows (commands) in each connection. Expand SIE Client 0 branch and double click on SIE Client 0 Commands.

A client’s commands setup window will open. We will setup there two separate commands for read and write data from S7-300 PLC. To setup command press the button Add Row.

A data connection row (command) will appear in the empty field of the window. Then double click on it or press the button Edit Row to setup command parameters.

A window with command settings will appear.

Detailed information about each line of settings you can find in the definition area of the window.

Key moments are the following:

  • Enable: for eventually non-periodical access, doesn’t matter for reading or for writing access, we should select here the value Conditional Write.
  • Internal address: start address in structured tag, from which your data will have been put in. In case of 0 value here your data in PLX31 input tag structure will start from I1.Data_1

Poll interval: we should leave the value 0 for eventually reading

  • Reg Count: – quantity of 16-bit which we are reading from Siemens PLC. For example to get one 32-bit value (DWORD, DINT or REAL) we should set the value 2 in the Reg Count property.
  • Slot: slot in a rack where CPU has been placed. For S7-300/S7-400 PLCs you should set here the value: 2, for S7-1200/S7-1500 PLCs you should set the value: 1.

In the same way, we configure a command for writing data to S7-300.

There is only one key moment you should pay your attention for is the Internal Address value. For output data, it should start from 2000. In case of 2000 value here, your data in PLX31 output tag structure will start from O1.Data_1:

After this we download all changes to the gateway via Download from PC to Device menu item:

Step 4) In this step, we will test S7-300 and 1769-L36ERM data exchange. As I said before, we should not make any changes on the S7-300 side. In Simatic Step7 we will use a variable table VAT_1 for control data values:

First we send a value 16#EF00ABCD to CompactLogix.

Data from S7-300 in Logix Designer CompactLogix PLC tags:

Data for CompactLogix in Step7 Simatic S7-300 PLC variables:

Then we send a value 3.1415 to S7-300.

To do this we need to use one temporary REAL controller tag in_temp and one INT[2] array controller tag temp, and compute them with COP and MOVE instructions. We brake one REAL tag in_temp into two INT tags temp[0] and temp[1].

Data for S7-300 in CompactLogix PLC tags:

Data from CompactLogix in Simatic S7-300 PLC variables:

Conclusion: we have successfully tested data exchange between CompactLogix and S7-300 PLCs via Prosoft Industrial Gateway PLX31-EIP-SIE.


About the author:

Oleksandr Husiev
Lead Automation Engineer at Azov Controls LLC
Company web site: http://azov-controls.com/en/
Mariupol, Ukraine

I am a fan of Industrial Automation and IoT. I work with Siemens Simatic S5/S7 PLC platforms since 2001 and with Allen-Bradley Logix PLC platforms since 2006.


Editors Footnote:

I just wanted to quickly thank Oleksandr for taking the time to write up the above procedure and share it with the rest of us.

Having written many similar articles myself, I know first hand how much effort goes into documenting a procedure like the above, and in appreciation would like to ask anyone who finds this helpful to please take a moment and either share it on social media or say thanks in the comments below.

And if you’ll like to join the ranks of our guest bloggers, please let us know using our contact form here.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

 

How to create a Windows 10 Pro Virtual Machine using VMware Workstation (M4E21)


In this episode I’ll walk you through creating a Windows 10 Virtual Machine using VMware Workstation (Episode 21 of The Automation Minute Season 4:)




If you’ve found this video helpful, checkout my training courses here.

Check out our Video Collection #1 here, which includes the first five seasons of our shows for just $30!

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

Creating a Windows 10 VM Using VMware Workstation

In this article I’ll walk you through creating a Windows 10 Virtual Machine using VMware Workstation.

Step 1) The first step is to open VMware Workstation, which can be purchased here:

Note: The free “Player” version is available here for non-commercial, personal and home use, and is limited to running a single virtual machine.

Step 2) Next, you’ll need your operating system installation DVD or ISO. In my case I purchased a new Windows 10 Pro 64 Bit OEM disk, which you’ll find on Amazon.com here:

Step 3) The next step is to click on “Create a New Virtual Machine”:

Step 4) Then choose Typical, and click on Next:

Step 5) On this screen is where you’ll select your OS DVD or ISO, and click on Next:

Step 6) If VMware is unable to identify your OS, be sure to choose the correct one from the list:

Step 7) Now name your virtual machine, and choose where you would like to store it:

Note: You’ll want to be sure the destination you choose has enough space to host your VM.

Step 8) On this screen we set the maximum disk size as well as a single or multiple file preference. Below I left both choices at their defaults:

Step 9) If everything looks correct, click on Finish:

Step 10) Now power on your new VM to begin the installation process:

Step 11) At this point you may see a notice asking you to let VMware Workstation know when the installation is complete:

Step 12) In this example Windows 10 Pro 64 bit took just over 17 minutes to install.

Note: During the installation, Windows prompted me to activate the OS, but I chose not to as I want to customize Windows and take a clean snapshot prior to activating it.

Step 13) After the installation completed, I began customizing Windows. Well, with exception of the Taskbar, which can’t be personalized until after activation:

Step 14) The first thing I customize is what programs are pinned to the start menu and task bar. This allows me quick access to common utilities like the Command Prompt, Snipping tool, Calculator, etc.

Step 15) Another option I like to customize is “Windows Update,” including the disabling of the option for my VM’s OS to serve update files to other PCs.

Step 16) Under the advanced options for Windows Update you can even limit how much bandwidth is used for updates:

Step 17) Next, I like to manually run Windows Update to insure my VM’s OS is as up to date as possible before I clone it:

Step 18) Once I complete the above customization of Windows, I then take a snapshot as clone the VM in it’s pre-activated state just in case I need additional un-activated Win 10 VMs in the future:

Step 19) Next, I activate Windows, and then immediately take a snapshot and make multiple clones of the VM:

Step 20) Going forward, I only use clones of the original activated Windows 10 VM, saving the original for future cloning as needed:


If you’d like to watch a video demonstration of the above, check out Episode 21 of The Automation Minute Season 4 below:



I hope you’ve found the above information on how to create a Windows 10 VM helpful.

If you have any questions, or would like to comment on the above article, please feel free to click on the “post a comment or question” link below.

You can also become a Patron to support my work at TheAutomationBlog.com/join and in return receive free downloads of my sample, videos, and blog articles.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

How to save money by upgrading your Rockwell Software (M4E20)


In this episode I discuss how you can save money by upgrading your existing Rockwell Software (Episode 20 of The Automation Minute Season 4:)




If you’ve found this video helpful, checkout my training courses here.

Check out our Video Collection #1 here, which includes the first five seasons of our shows for just $30!

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

Saving Money with Rockwell Software Upgrades

FactoryTalk View 8 Splash

My students often ask me what’s the most affordable software they can buy for use with a particular product and course.

And as I’m preparing to film my FactoryTalk View Site Edition course, I also need to purchase a software package, specifically FactoryTalk View Studio Enterprise Edition.

While I already own View Studio Machine Edition, it only supports development of Machine Edition and PanelView Plus applications.

View Studio Enterprise, on the other hand, allows for development of both Machine and Site Edition applications.

That meant if I purchase View Studio Enterprise outright, I’d no longer have a need for View Studio Machine Edition, which I previously invested $900.

Thankfully, Rockwell has a long standing program that allows its distributors and representatives to quote existing customers a “step forward” or “migration” price, which in most cases is roughly the difference in price of the two packages.

So in the case of upgrading from View Studio Machine Edition to View Studio Enterprise, customers will typically be quoted an upgrade price that’s the difference in cost of these two software packages.

And the good news is (at least for me,) as of today you don’t need to have a support contract to upgrade your software.

That’s something I’m quite happy about, because as an instructor, I just don’t need a Tech Support contract.

And while I’d welcome the return of an affordable single seat independent integrator (or instructor) Toolkit, that doesn’t appear to be returning anytime soon.

I should also note that these upgrades can be done with other Rockwell Software packages, like RSLogix/Studio 5000 upgrades from Mini to Lite, or Standard to Full.

However, while you can call up the individual products in Proposal Works like I did above, to find out if your software qualifies, you’ll want to contact your local Rockwell Automation representative.

When you do, give them the catalog and serial number of your existing package and the product you’d like to upgrade to, and they should be able to get you a quotation of the cost to make the migration, if it is available in your area.


If you’d like to watch a video discussion of the above, check out Episode 20 of The Automation Minute Season 4 below:



I hope you’ve found the above information on Rockwell Software helpful.

If you have any questions, or would like to comment on the above article, please feel free to click on the “post a comment or question” link below.

You can also become a Patron to support my work at TheAutomationBlog.com/join and in return receive free downloads of my sample, videos, and blog articles.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

How to find Allen-Bradley Part Numbers and Prices (M4E19)


In this episode I show you how to lookup Allen-Bradley and Rockwell Software Catalog Numbers and Prices by downloading, installing, and using the free Proposal Works application (Episode 19 of The Automation Minute Season 4:)




If you’ve found this video helpful, checkout my training courses here.

Check out our Video Collection #1 here, which includes the first five seasons of our shows for just $30!

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

Find Allen-Bradley Parts and Prices with Proposal Works

In this article I’ll walk you through the process of looking up Allen-Bradley and Rockwell Software Catalog Numbers and Prices by downloading, installing, and using the free Proposal Works application.

  1. Start by navigating your web browser to http://www.ab.com:

2) Once there, search on “Product Selection Toolbox”:

3) Then select it from the results:

4) Now on the bottom of the PST webpage select Download (EXE):

5) Once downloaded, double click on the installer. When you get to the “Select Features” screen be sure, at a minimum, you have “Proposal Works” selected. Then complete the installation:

6) Once the install is done, you’ll be prompted to run the “Current Updater” so the pricing and catalog number listing in Proposal Works is up to date:

7) Insure “Proposal Works” is selected before clicking on “Check For Updates”:

8) If there are any updates for “Proposal Works,” be sure to click on “Get Selected Updates”:

9) Once Proposal Works is installed, launch it. Then use the “keyword filter” field near the top left of the program to search for the product in question. Next, double click a product category from the filtered list below:

10) This will launch a selection wizard to help you find the exact version of the product you’re looking for, along with any accessories you might need:

11) After you click on accept, you’ll see the product catalog number and list price shown in the “Equipment List,” as can be seen in the CompactLogix 5380 example below:

12) The image below shows an example of a MicroLogix 1100 and 1400 equipment list:

13) This next image shows an example of a RSLogix Micro Start Lite equipment list. It is the programming software used to program the entire MicroLogix family of PLCs:


If you’d like to watch a video demonstration of the above, check out Episode 19 of The Automation Minute Season 4 below:



I hope you’ve found the above information on how to find Allen-Bradley parts and pricing helpful.

If you have any questions, or would like to comment on the above article, please feel free to click on the “post a comment or question” link below.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

How to download Rockwell Software Versions and Updates (M4E18)


In this episode I show you how to download new and past versions of Rockwell Software using your serial number (Episode 18 of The Automation Minute Season 4:)




If you’ve found this video helpful, checkout my training courses here.

Check out our Video Collection #1 here, which includes the first five seasons of our shows for just $30!

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

How To Find Your Local Rockwell Distributor or Representative (M4E17)


In this episode I show you how to use the new and improved webpage to find your local Rockwell distributors (Episode 17 of The Automation Minute Season 4:)




If you’ve found this video helpful, checkout my training courses here.

Check out our Video Collection #1 here, which includes the first five seasons of our shows for just $30!

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

How To Find Your Local Rockwell Distributor or Representative


A common question my students ask is about who should they call to purchase Allen-Bradley Software and Hardware.

To address this I send them a link to Rockwell’s website, which will allow them to look up their local Rockwell representative or distributor. These reps can help them with the following services:

  • Provide demo copies of software either on CD, via download, or via Temporary Activation
  • Quote them a price on programming software, both digital and physical options
  • Check stock and sell Rockwell hardware and software
  • Answer many customer questions without requiring a Rockwell contract
  • Process repairs and warranty replacements

I also mention to students that they should let their local representative know that the products they are purchasing will be used exclusively for education (and not for production).

In many cases they will be able to get “special pricing” because of that, and there may even be “starter packs” available, which combine many products into a bundle at a reduced price.

Note: I like to say that starter packs are not “keep going packs,” and typically can only be purchased once per customer.

That said, let’s take a look at Rockwell’s new and improved distributor look up tool:

1) Stating at http://www.ab.com (which redirects you to ab.rockwellautomation.com,) you first want to mouse over the Sales and Partners link:

2) Next, in most countries you’ll want to select “Distributors”

3) Here your browser may ask to share your current location with Rockwell, so it can automatically fill in your address. In this example I chose block.

4) Next, enter in your address or zip code, modify the search distance if desired, and then click on “Find Distributors.”

5) You should now see the results page with any locations within the search distance located on the left:

6) Here, I’ll select the closet distributor, which takes me to a page detailing it’s locations, addresses, and phone numbers as seen below:


If you’d like to watch a video demonstration of the above, check out Episode 17 of The Automation Minute Season 4 below:



I hope you’ve found the above information on how to find your local Rockwell Automation representative helpful.

If you have any questions or would like to comment on the above article please feel free to click on the “post a comment or question” link below.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

Robots Defeat Humans on Foosball Playing Field


Robotics is a field of study which is experiencing constant progress. People are wondering how they can improve or make a groundbreaking discovery in robotics. That is why they are developing absolutely everything they can, with robots involved. With that in mind, a group of developers decided to create a special type of foosball table – a robotic foosball table to see if humans are better at foosball than robots.

That idea – to see which one was better – was born on a prestigious college, Swiss École Polytechnique fédérale de Lausanne – EPFL. It is actually a part of the Bachelor’s and Master’s research platform, and the leader of this interesting science project is Christophe Salzmann.

The foosball table consists of two teams, Blue team and White team. The White team is controlled by developers – humans, and the Blue team is the robotic part of a foosball table. The teams are playing on a transparent foosball field, which is pretty cool, but it is much more than just a see-through field. The camera located beneath the field is tracking the ball and moving the rods with the players. The camera is 300 fps, which means it won’t miss a thing on the field.

There are two important robots on the table – for the rods and for the players. Each robot has millimeter precision, so the players kick the ball every time, and have an impressive reaction time, which is better than humans.
Developers are admitting that this is just a basic prototype because the robot can win only by relying on speed and strength. They believe this should be enough to beat an average skilled foosball player, but more advanced or even professional players are too much to handle for this robotic foosball table.

The developer’s first goal was to make a robotic foosball table that can actually play foosball. Now that the goal has been achieved, they decided to go to the next level and upgrade the Blue team with special lasers. Those lasers will detect the position of the other team (humans) handles and with that, figure out the next move.  The Blue team will then be able to develop strategies, steal the ball, and beat the best foosball players in the world. The only real opponent for the robotic team in that scenario should be another robotic team because humans will lose against the robots in yet another game.

Mark Cop
FoosballZone.com


Author’s profile:

Mark is a Foosball player who has been to many different cities due to Foosball. He made a blog about Foosball where he composes all that you have to think about Foosball. In this way, on the off chance that you need to enhance your Foosball experience and skills, look at his blog called the Foosball Zone


Editors Footnote:

Having spent a career in industrial automation, I definitely enjoy reading stories of automation used outside that industry.

Whether it’s the above story about a servo and sensor welding computer beating humans at Foosball, or a PLC controlling a model train set, or even home robotic kits that teach school age children about science, technology, engineering, and math (STEM.)

That’s why we’ve decided to open up The Automation Blog not only to guest blogs from all major industrial automation brands (like Siemens, GE, Modicon, Mitsubishi, Omron, etc, etc.), but also to Educational and Hobby enthusiasts like Mark from FoosballZone.com.

So, if you’ve automated your home, model railroad, holiday display, or have a story to tell about one of the many STEM products or programs, we’d love to publish your original articles here on The Automation Blog.

To find out more, contact us by using this form here.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

Here We Grow Again! Guest Bloggers Wanted.


The Automation Blog is looking to expand its reach with new content and know-how, by welcoming guest bloggers who have expertise and knowledge about automation products from some of the leading automation manufacturers from around the world.

This week we would like to introduce Siemens automation products. Do you have experience with Siemens? Would you like to share your knowledge, experiences and expertise about Siemens, with others? If so, we would love to hear from you.  Simply complete the form on The Automation Blog’s Guest Blogging Policy Page and someone will be in contact with you to complete the process.  Thank you for your consideration, and we look forward to hearing from you.


Freelance Blogging for TheAutomationBlog.com


Sincerely,

Tracey Tierney
Business/Marketing Manager, IIA

Have a question or comment on this article? Join our community to take part in the discussion! You'll also find all of my courses at TheAutomationSchool.com. (291 views)


Top Ten Blog Posts of 2017


It’s been a great year for The Automation Blog!

We’ve had a record number of visitors to our site this year, and we continue to see these numbers trending upwards as we head into 2018.

As we look back, here is a list of the top ten blog posts that were most read for 2017.


10) Seven things you should know about Studio 5000 Logix Designer v21 (formerly RSLogix 5000)

It’s been just over a year since Rockwell launched Studio 5000 Logix Designer, and it seems I’m getting more questions about it now than ever before. As of version 21, Studio 5000 Logix Designer is the new name for RSLogix 5000. However, there are some changes above and beyond the product name you should be aware of before upgrading, and I list my top seven. Read More


9) How to connect to a CompactLogix using USB

In today’s article I walk you through how to configure RSLinx to communicate to a CompactLogix processor using USB.

Step 1) Locate your CompactLogix’s USB port. Read More


8) Converting your RSLogix 500 program to RSLogix 5000 using the Translate PLC-5 SLC 2.0 utility step-by-step

If you have a PLC-5 or SLC-500 program you would like to import into RSLogix 5000, look no further than Rockwell’s free “Translate PLC-5 SLC 2.0 utility.” This utility can save you hundreds of hours of manually re-entering code, and is available free of charge from the public Rockwell Tech Note #69790. Read More

 


7) How to Migrate FactoryTalk View Projects to Windows 7 64 bit

So you just got a new laptop with Windows 7 64 pre-installed? Welcome to the wonderful world of 64 bit computing!
By the way, and I hate to be the bearer of bad news, but you can’t open any of your old FactoryTalk View APA files in your new 64 bit OS. Well, not without exporting the project database on 32 bit OS first. Read More


6) Free MicroLogix 1000 (and 1100) Programming Software

How to get free programming software for the MicroLogix 1000 and MicroLogix 1100: Read More

 

 

5) How to get a free copy of RSLogix Emulate 500

One of the best kept Rockwell secrets is for the last few years they have offered RSLogix Emulate 500 for free. With this software, you can test your SLC-500 or MicroLogix programs right on your PC, without the need to connect to a physical unit.
Emulate also supports “debug” files, a sort of reverse ladder logic used to simulate what happens as the process runs. Read More


4) Getting Allen-Bradley (A-B) Programmable Controller data into Excel using RSLinx Classic

If you would like to display data from your Allen-Bradley PLC or PAC in Microsoft Excel, and have a licensed copy RSLinx Classic (aka RSLinx,) it can be accomplished using a few simple steps we’ll cover in this article. Read More

 


3) How to edit a PanelView Plus (ViewME) MER Runtime file

Recently a client asked how he would go about editing a PanelView Plus .MER file his customer had sent him. Unfortunately there’ no simple answer to this question, so in today’s article we’ll cover the basic steps you need to take to extract ViewStudio projects from ME runtime files. Read More


2) How To Access The PanelView Plus Configuration Mode

When powering on a PanelView Plus for the first time, it will boot up to the main “Configuration Mode” menu screen.
From there, the user has several options: Read More

 

 


And our most popular Blog Post of 2017!

1) How to download RSLogix Micro, RSLinx, and Emulate for free

Free is good! I commend Rockwell on their efforts to improve their website, however it’s disappointing they often don’t provide redirects from old pages to new, leaving thousands of daily visitors landing on broken or missing pages like the one below: Read More

 


As we plan for the new year, we are excited about the new content and resources that will be added.

Be on the lookout for a new Job Board where employers can advertise their latest automation job openings, the addition of our Product Spotlight advertising section for those looking to advertise their newest automation products, and we hope to expand our coverge to include products from Siemens, GE, Modicon to name a few.

Sincerely,

Tracey Tierney
Business/Marketing Manager, IIA

Have a question or comment on this article? Join our community to take part in the discussion! You'll also find all of my courses at TheAutomationSchool.com. (199 views)


A New Look & What’s Coming for 2018!



We are pleased to announce that our newly updated business site, Insights In Automation, now provides you with all of our automation resources in one place. You will find helpful links to The Automation School, The Automation Blog, The Automation Exchange, The Automation Minute, and The Automation Forums. This site also provides up-to-date news and announcements from all sites combined.

We are also pleased to announce that in the coming year, Insights In Automation will be expanding its offerings by implementing the following:

The Automation School – New FactoryTalk View SE Course (Due out in March.) We also plan to continue adding lessons to our already popular PAC Basics, PLC Basics, Nano Basics, and PVP Basics Courses.

The Automation Blog – New Employment Job Board for employers & job seekers. Advertising opportunities with a Product Spotlight section (As shown on the Home Page). Expanded automation content to include other products & resources beyond Rockwell & Allen-Bradley. (I.e. Siemens, GE, Modicon).

The Automation Exchange – Will allow automation users to affordably share their own sample code and helpful content with others.

As you can see, we have a lot of exciting things happening here at Insights In Automation. Check back with us often, and if you haven’t already, you can follow us on Facebook, Twitter, LinkedIn and YouTube.

We wish you a Happy, Healthy, & Prosperous New Year!

Sincerely,

Tracey Tierney
Business/Marketing Manager, IIA

Have a question or comment on this article? Join our community to take part in the discussion! You'll also find all of my courses at TheAutomationSchool.com. (192 views)


Happy Holidays!



Good morning,

Just a quick post to wish you all a very Happy Holiday week!

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

Flex 5000 I/O – AF2017 (M4E16)


In part nine of my nine part series covering new PLC and HMI products shown at Automation Fair 2017, I discuss the Flex 5000 I/O (Episode 16 of The Automation Minute Season 4:)




If you’ve found this video helpful, checkout my training courses here.

Check out our Video Collection #1 here, which includes the first five seasons of our shows for just $30!

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

Flex 5000 I/O – AF2017

Welcome to part nine of the nine part series covering my choices for the top new PLC and HMI products shown at Rockwell’s Automation Fair 2017.

Note: While this series covers the products in which I am most interested, you’ll find all the new products listed in Rockwell’s guide HERE.

The New Flex 5000 I/O:

Due out in mid to late 2018, Rockwell describes the Flex 5000 Distributed I/O line as the next generation of its very popular Flex I/O line.

Offering 1 Gigabit Ethernet network and backplane performance, Ethernet adapters will be available to support two copper or two fiber (SFP) ports in Star, Ring, or PRP topologies.

Standard I/O modules will be available with up to 32 Digital I/O points per module, and up to 8 analog I/O points per module.

And like the previous Flex I/O line, the new Flex 5000 I/O modules will support Removal and Insertion Under Power (RIUP.)

In addition to standard I/O, safety I/O rated for SIL3, PLe, and Cat. 4, will also be available for use in a Flex 5000 system.

This safety I/O will come with up to 16 Digital I/O, and 4 Analog I/O modules, which can be mixed with standard I/O.

Where possible, the Safety I/O modules will also have common wiring with their non-safety counterparts, so you will be able to replace an IB16 with an IB16S without having to disturb the wiring.

The Flex 5000 line is also compatible with extreme environments rated as class G1, G2, G3, and hazardous areas in the Class 1, Div. 2, Zone 2 Groups A, B, C, D, E, F areas. The are also said to be rated to operate from -40 to 70°C

To find out more check out Rockwell’s below video:


So what do you think?

I don’t know about you, but I’m pretty excited about this new line.

While I do like using the existing Flex I/O, the TB connectors aren’t as good as other products, and the bus is slow and clunky.

So what do you think? Will you consider the above product when it comes out in 2018?

Please feel free to share your thoughts with us by clicking on the “post a comment or question” link below.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

CompactLogix 5480 – AF2017 (M4E15)


In part eight of my nine part series covering new PLC and HMI products shown at Automation Fair 2017, I discuss the CompactLogix 5480 (Episode 15 of The Automation Minute Season 4:)




If you’ve found this video helpful, checkout my training courses here.

Check out our Video Collection #1 here, which includes the first five seasons of our shows for just $30!

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

CompactLogix 5480 – AF2017

Welcome to part eight of the nine part series covering my choices for the top new PLC and HMI products shown at Rockwell’s Automation Fair 2017.

Note: While this series covers the products in which I’m most interested, you’ll find all the new products listed in Rockwell’s guide HERE.

The New CompactLogix 5480:

Due out in July 2018, Rockwell describes its 5480 as both a CompactLogix Controller and a Windows 10 Industrial Computer.

On the Controller side, the 5480 supports up to 31 local Compact 5000 I/O modules, as well as distributed I/O using two of the three on-board Gigabit Ethernet ports.

On the Computing side, the commercially available CPU runs Windows 10 IoT Enterprise.

This enables users to run third party applications on the same hardware their control programs run on, and high speed access to the CompactLogix’s memory is provided via built-in RSLinx OPC comms.

The Computing side also has a dedicated Gigabit Ethernet port, and two USB 3.0 ports.

To learn more, check out Julie Robinson’s video below:

2021 Update: The below video is no longer available.


So what do you think?

Do you need a CompactLogix / Industrial PC combo?

Please feel free to share your thoughts with us by clicking on the “post a comment or question” link below.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

GuardLogix 5580 – AF2017 (M4E14)


In part seven of my nine part series covering new PLC and HMI products shown at Automation Fair 2017, I discuss the newly announced GuardLogix 5580 (Episode 14 of The Automation Minute Season 4:)




If you’ve found this video helpful, checkout my training courses here.

Check out our Video Collection #1 here, which includes the first five seasons of our shows for just $30!

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.