Is flashing your PanelView Plus 6 taking hours? Here's a trick to get it done under 5 minutes.

ME Firmware Upgrade Wizard Step 1

Last week a client told me it was taking him up to four hours to flash the firmware on his PanelView Plus 6. In fact, it takes so long he avoids doing it whenever possible.

I honestly hadn't flashed my PVPlus 6 in quite some time, so I downloaded the latest version of 6.1 firmware from Rockwell's website and began flashing my unit. After over thirty minutes I was only at 14%, and I calculated I had nearly 3.5 hours left!

Having proved my client right, I proceeded to work on a hunch that the length of the flash was mostly do to the time it took to copy the flash file across the network. This I figured was not only the least efficient way to copy the file, but also exasperated by the fact that the client and I were both performing the firmware flash from within a virtual machine.

So playing a hunch I tried flashing my PanelView Plus 6 again, but this time using the option to create a “firmware flash card.” I didn't have an SD card on me at that time, so I opted to use my USB memory stick instead.

ME Firmware Upgrade Wizard Step 2

I knew from past experience that the “target” of the PanelView Plus firmware utility wouldn't be formatted. The utility just copies an AutoRun.exe file to the root of the memory device, and creates an Update folder to hold the update files. And the best part is the process to setup the memory card to flash the PVPlus takes under a minute.

ME Firmware Upgrade Wizard Step 6

Once you've finished preparing your memory card or USB drive, you just plug it into your PVPlus. After doing so, the autorun.exe will launch and you'll be presented with an upgrade screen. And once you start the upgrade process, you can sit back and allow it to do it's thing.

ME Firmware Upgrade Wizard Step 9.2

NOTE: While upgrading my PVPlus didn't erase my .MER files, sometimes the process will. So, as a standard operating procedure you should always backup any device you're about to firmware flash.

While I confirmed upgrading the PanelView Plus 6's firmware over Ethernet can take hours, both times I ran the firmware upgrade using my USB memory stick the process took under 5 minutes. This is a huge improvement, so much so that I can see going back to flashing my PVPlus over the network.

Hopefully this information about how you can quickly flash your PanelView Plus 6 will be helpful too you, and save you some time in the coming year.

If it does help and you would like to thank us, please take a moment to visit our Support page for some ideas on how you can.

And for those who prefer step-by-step instructions, stay tuned to our next blog which will detail each step in the process.


Shawn Tierney
Automation Instructor and Blogger

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Shawn Tierney

Shawn began sharing automation news and know-how online in 1996 when he launched his first BBS. Then in 1999 he moved to the internet launching, which he later renamed In 2013 he moved his automation efforts to a new website,, which has since become the most popular independent industrial automation blog on the web.

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2 Blog Comments

  1. Thanks, Shawn. This confirmed my hunch also. I am updating a PV+7 right now via Ethernet through a VM. About a half hour has passed and at 13% complete.

    • You’re very welcome Justin,

      I never did have time to go back and figure out why this happens, but have seen it enough times that I do know how painful it is!


      Shawn Tierney

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