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Opening VMware Workstation for the first time (M04)


In The Automation Minute, Episode 4, we open VMware Workstation for the first time.




Check out our Video Collection #1 here, which includes the first five seasons of our shows (over 280 episodes and 29 hours!) for just $30!

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

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Installing VMware Workstation (M03)


In The Automation Minute, Episode 3, we show you how to install VMware Workstation.




Check out our Video Collection #1 here, which includes the first five seasons of our shows (over 280 episodes and 29 hours!) for just $30!

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

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How to get VMware Workstation (M02)


In The Automation Minute, Episode 2, we show you how to get VMware Workstation.




Check out our Video Collection #1 here, which includes the first five seasons of our shows (over 280 episodes and 29 hours!) for just $30!

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

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Rockwell’s Connected Components Building Blocks

Connected Components Building Blocks

Article Updated November 2017:

Connected Components Building Blocks Application ProfileRockwell’s Connected Components Building Blocks (or CCBB for short) is quite possibly the best kept secrete on AB.com.

In an apparent effort to answer the long standing call for sample code, Rockwell launched the CCBB initiative years ago. And in my experience, I have to say they did a very good job.

Each of the 20 plus “building blocks” are designed around “component” level devices. Specifically, MicroLogix PLC’s, PanelView Component HMI’s, along with various other devices including PowerFlex 4 class drives, A-B Temperature controllers, and RightSight color sensors.

Connected Components Building Blocks Quick StartHowever, these building blocks aren’t just sample code. Each CCBB includes:

  • Color application profile
  • “Quick start” manual
  • Bill of materials in ProposalWorks and MSExcel
  • One or more fully documented RSLogix MicroLogix programs
  • One or more PanelView Component HMI programs
  • Panel Layout and Wiring Diagrams in DWG, DXF, and PDF

And the best part is, all twenty plus CCBB’s, including all of the above deliverables, are available completely free at the below url:

Update 06/17: Rockwell’s frequent website updates make it difficult to link to many popular downloads, however at the time of this update the below link will take you to the CCBB downloads page: (still valid as of 11/06/2017)

Download CCBB Bundle

Update 11/06/17: Many of the Building Blocks can also be downloaded individually from Rockwell’s sample code website using the below link:

Download CCBB by Block

Here’s a summary of the CCBB’s you’ll find there:

Connected Components Building Blocks Panel LayoutStandard Drives Building Blocks

  • Simple Speed Control
  • Simple Position Control
  • Simple Position Control via HMI
  • Pump Control

Motion Control Building Blocks

  • Simple Motion Control via EtherNet/IP with Kinetix 300 Drives:
  • Simple Motion Control via PTO:

Other Building Blocks

  • Connected Components Building Blocks Quick Start 2Simple Temperature Control:
  • Simple Motor Control:
  • Simple Alarm Coordination:

Error Proofing Building Blocks

  • MultiSight Inspection Solution:
  • Simple RGB Color Sensing:
  • Simple Taught Color Sensing:
  • Simple Package Measurement:
  • Simple Inspection Using MultiSight Sensors:

Machine Safety Using Safety Relay Building Blocks

  • Simple Safe Speed:
  • E-Stop and Gate Switch String:
  • Single Direction Light Curtain Muting:
  • Bidirectional Light Curtain Muting:
  • Connected Components Building Blocks Wiring DiagramBidirectional Light Curtain Muting with 3rd Enable:

Energy Management Building Blocks

  • Plant Power Metering System:
  • Base Powermonitor 1000 System:
  • W.A.G.E.S. Energy Management System:
  • Capacitor Bank Solution System:

I hope the above information about Rockwell’s Connected Components Building Blocks is helpful.

If you’ve used Rockwell’s CCBB’s before, or have a comment or question about them, please don’t hesitate to leave them with us by using the “post a comment or question” link below.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

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Introductions (M01)


The Automation Minute, Episode 1, is the first episode of The Automation Minute and reviews the purpose and goals of this series of videos.




Check out our Video Collection #1 here, which includes the first five seasons of our shows (over 280 episodes and 29 hours!) for just $30!

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

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Sample Code – VFFS Machine video, sample code and white paper released

Micro850 VFFS Featured Image

(Updated 11/06/2017)

On November 25th, 2013, Rockwell released a new YouTube video promoting it’s “Micro800 Solution for Intermittent VFFS” (Vertical Form, Fill and Seal.)

For those of you who haven’t seen it yet, I’ll include it below:

Update: Rockwell has removed their video from YouTube, however the below links to the whitepapers and sample code are still valid.

While the video does a good job explaining the unique “touch probe” feature of the Micro850, it unfortunately leaves out the best part: pre-engineered resources Rockwell has made available free of charge.


White Paper

Rockwell's Micro850 VFFS WhitePaper
Click on the above picture to view the Rockwell Micro850 VFFS white paper

After watching this video, interested parties would most likely want to find out more about this application. While the video links to the Micro800 homepage, a better link would be the white paper specifically about this application which I’ll list below:

For parties interested in a similar white paper which is not Micro850 based, see the below link:


Sample Code (and more)

The Micro850 VFFS white paper does mention the sample code and links to the Micro800 sample code directory, but a direct link to the Micro850 VFFS same code can be found below:

This Sample Code zip file contains the follow:

  • Micro850 VFFS Sample Code FilesAbove Micro850 VFFS White Paper PDF
  • Rockwell Sample Code Download Terms and Conditions PDF
  •  Intermittent VFFS machine PLC program introduction Word Document
  • VFFS Machine BOM with Micro850 Excel Spreadsheet and Proposal Works file
  • Thirty Four Wiring Diagrams in PDF and DWG formats
  • Connected Components Workbench Program including Micro850 and PanelView Component programs

If you have a chance to review the above sample code we’d love to hear what you think. Just click on the “post a comment or question” link below to leave us your feedback.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

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ControlLogix, CompactLogix – Non-Volatile Memory Load Modes (P8)


In The Automation Podcast, Episode 8, we discuss the different non-volatile memory load modes used in the CompactLogix and ControlLogix.

Note: You can read more about ControlLogix and CompactLogix non-volatile memory in our companion blog article HERE.

Listen to the Podcast:



Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

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DataStore Plus “step by step” setup in FactoryTalk ViewStudio

DataStore Plus Featured Image

Earlier in the week we described what the DataStore Plus ActiveX was.

Today we walk you through the steps you need to take to add it to a FactoryTalk ViewStudio Machine Edition project.

Basic steps to setup the DataStore Plus ActiveX in ViewStudio:

  1. ViewStudio SplashCreate and configure a new “on top” display to host the DataStore Plus ActiveX
  2. Add and configure the DataStore Plus ActiveX to the new display
  3. Set the DataStore Plus display as the project’s new initial graphic
  4. Configure the DataStore Plus display to load your original initial graphic display by:
    • Creating an HMI Tag
    • Assigning the HMI Tag to the Global Connection’s “remote display number”
  5. Create and assign two macros
    • Create first macro to trigger original initial graphic by setting the HMI Tag to the original initial display’s number
    • Create second macro to reset the HMI Tag to “0”
    • Assign the first macro to the DataStore Plus “on top” display’s startup macro setting
    • Assign the second macro to the original initial display’s startup macro setting

Now on to the detailed steps:

DataStore Plus Step 1:

The first step to using DataStore Plus is to create a new graphic display in your project to “host” this ActiveX. To do so, create a new graphic display with these display settings:

On the General Tab

  • On Top
  • Cannot be replaced
  • Display Number 999
  • Maximum Tag Update Rate of .25
  • Specify Size of 400 width and 400 height
  • X and Y position of -401 and -401 (off the visible screen)

Note: Below is a picture of my display settings:

DataStorePlus Step 1Explanation of above settings:

Since we want the DataStore Plus ActiveX to run while the PVPlus project is running, we need to keep the display it’s on open at all times. One way to accomplish this is to set the display as “always on top,” and “cannot be replaced.” However, we don’t actually need to see this display, so we also position it out of the visible pixel range with a negative X Y position.

DataStore Plus Step 2:

Now that our graphic display is created, we need to add the DataStore Plus ActiveX to it. To do this, choose ActiveX from the Objects Menu:

DataStorePlus Step 3Click and drag a box on your display. When you release the mouse, you’ll be prompted to choose an ActiveX – choose the ME DataStore Plus ActiveX and press OK:

DataStorePlus Step 4This is now what your graphic display screen should look like:

DataStorePlus Step 5Next, double click on the DataStore Plus object and set the general settings to meet your preferences (mine are shown below:)

DataStorePlus Step 6Do the same on the Advanced tab (my advanced settings are shown below:)

DataStorePlus Step 7Finally, on the Connections Tab you’ll need to fill in the “File Location” (includes file name and CSV extension,) “Trigger” (this acts as an enable,) and add at least one real or string tag (my settings are shown below:)

NOTE: “FileLocation” can either be a String Tag which contains the full path and file name for your CSV file, OR it can be the actual full path and filename included within quotes as shown below:

DataStorePlus Step 8Next press Apply and OK, then save your screen with a memorable name (I saved mine as DataStore Plus)

DataStore Plus Step 3:

In this step you need to set your DataStore Plus display as the new initial display, after recording what the initial display is currently set to. This is done in “Startup”

DataStore Plus Step 4:

Now that our DataStore Plus display is setup as the initial display, it will launch when the project runs. However, if we do nothing else we’ll be left with a blank gray screen.

So our next step is to setup our DataStore Plus display to launch our original initial display. To do this, we first need to create a new HMI tag as shown below:

DataStorePlus Step 9Now let’s set our new “RemoteDisplayTag” to be the Global Connection’s “remote display number” tag as shown below:

DataStorePlus Step 10DataStore Plus Step 5:

Now we need to create two macro’s. One to change our “RemoteDisplayTag” to the number of our original initial graphic display (in my case “1”.) And another to reset it back to “0” so the operator can navigate to other displays.

Below is the first of the two macros we must create. This is the one our DataStore Plus screen will trigger after opening, to then trigger the opening of our original initial display.

Note: Changing the tag associated with the Global Connection for “remote display number” to “1” will cause the system to display the graphic display with that corresponding display number. However, the operator will not be able to navigate away from that screen until the “remote display number” is changed back to “0”

Note: Always be sure when implementing “remote display number” that all your displays have a unique “display number” in display settings.

DataStorePlus Step 11Below is the second macro we must create. It will be launched by our original initial display to reset the “remote display number” tag to “0” so the operator can navigate to other displays:

Our final step is to set our two displays to run the appropriate macros.

First, on our DataStore Plus display we need to open the display settings. Then on the Behavior Tab we add our “Macro_GotoMainScreen” to the Macro Startup field as shown below. When done press OK, then save and close the display:

Next, we need to open our original initial display and on the Behavior Tab in the display settings we need to add “Macro_ResetRemoteDisplay” to the Macro Startup field as shown below. When done press OK, then save and close the display:

DataStorePlus Step 14At this point we’ve successfully added the DataStore Plus ActiveX to our project. Once we run our project we can open Windows explorer to look for our next CSV datalog file. Just navigate Windows Explorer to the location specified in the DataStore Plus ActiveX’s “FileLocation” property, and you should see the first CSV log file.

DataStorePlus Step 15If you open the file in Microsoft Excel, you should find data similar to what you see in my file below:

DataStorePlus Step 16That’s it for DataStore Plus ActiveX step-by-step.

If you have any questions or comments please don’t hesitate to let us know by either using the “post a comment or question” link below.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

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Programmable Controller Non-Volatile and Volatile Memory (P7)


In The Automation Podcast, Episode 7, we discuss PLC and PAC non-volatile and volatile memory as used in the PLC-5, SLC-500, CompactLogix and ControlLogix.

Note: You can read more about ControlLogix and CompactLogix non-volatile memory in our companion blog article HERE.

Listen to the Podcast:



Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

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Rockwell’s DataStore Plus extension for the PanelView Plus 6

DataStore Plus CSV File

Last week I was contacted by an OEM for my advice on the best way to create reports that customers could view in Microsoft Excel.

DataStorePlus Step 16
CSV file created using Rockwell’s DataStore Plus ActiveX

Since his equipment was outfitted with the PanelView Plus 6, I suggested the first option we should discuss would be the one already built-in to his existing HMI: Rockwell’s DataStore Plus ActiveX extension.

FactoryTalk View Machine Edition and the PanelView Plus always had the ability to log data using a built-in datalog feature. However, I’ve found this implementation of datalogging so limited that I describe it to new clients as, “just a historical log for trends.”

What’s limited about it? For starters, each ViewME project can only run a single datalog model which logs to a single file. And this log file is limited to 300,000 data points (expanded to 1,000,000 in version 7.0.) The log file is also in a proprietary file format. And while there is a free utility to extract the contents of the log file, providing access to the file can often result in the need to restart the Machine Edition project.

So in my opinion using the ViewME Datalog feature for anything beside historical trends is cumbersome. On the other hand, Rockwell’s free DataStore Plus ActiveX extension is a very practical data logging solution.

DataStorePlus Step 6NOTE: The DataStore ActiveX was available for use with the older VersaView CE / PanelView Plus CE models. However, to use previous versions on those devices you had to download and install it yourself. Today with the PanelView Plus 6 and ViewStudio 6.0, the DataStore Plus ActiveX is just one of many extensions which come preinstalled.

The DataStore Plus ActiveX is designed to give the PanelView Plus 6 and ViewME runtimes the ability to datalog up to 100 Real tags and 50 String tags. It’s also not limited to a single file, or a certain number of records like the built-in datalog. In fact, it has several options which determine the format and content of the log files, and it’s only log limit is the amount of storage space on your target storage device.

DataStorePlus Step 7DataStore Plus also allows for time based creation of new CSV files, and can automatically purge old files base on number or age. In fact, there are so many options its just easier to include screen shots versus trying to list them all (see the pictures on right.)

How the DataStore Plus ActiveX works:

In most cases, you’ll want to put the DataStore Plus ActiveX on a display that remains open at all times. This allows it to continuously run and log data.

DataStorePlus Step 5If you don’t have a display which always remains open, you can easily create a new “on top” display to host this ActiveX. Often, the always open display will be launched as the initial display. Then, it in turn will launch the original initial display. This is accomplished through the use of the Global Connection’s “remote display number” setting.

Well that’s it for DataStore Plus ActiveX basics. Later in the week I’ll post a step-by-step procedure for setting it up.

Until then, If you have any questions or comments please don’t hesitate to let us know by using the “post a comment” link below.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

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The one website you need to know when using Allen-Bradley Variable Frequency Drives

A-B Drives WebUpdates Featured Image


A-B Drives WebUpdates Snapshot 1My colleague and I recently had the pleasure of meeting with two of our local Rockwell “Variable Frequency Drive” (VFD) experts. We met so they could show us how to integrate the PowerFlex 750 family of drives into a ControlLogix system.

During this meeting it became apparent if you’re using Allen-Bradley drives there’s one website you need to know, and I’ll share that with you in today’s blog.

The one A-B VFD website you need to know:

ab.com/support/abdrives/webupdate/

On this site you’ll find flash update files, product helps files, GSD and EDS files, DriveTools, AOPs and much more.

Basically, it’s one stop shopping for A-B VFD files.

Why you may need it:

A-B Drives WebUpdates Snapshot 2If you’re going to use Rockwell’s “premier integration” between it’s PowerFlex Drives and ControlLogix, you’re going to need the following updates:

  • Latest Drive Firmware: Especially for the PowerFlex 750 series, you want the latest version of the drive firmware.
  • Latest Drive Communicatoin Card Firmware: If you’re going to update your Drive’s firmware, it makes sense to update your communications module at the same time.
  • Latest RSLogix 5000 Drive Specific Add-on Profile: The AOP is the definition you choose when your add your VFD to the I/O tree. And for everything to work, you’ll want the install the latest version.
  • Latest Drive Database Files: In addition to the updated AOP, you’ll also want the latest “Drives Database” files installed to enable all the features of the AOP.

All these files (and much more) can be found at the one A-B Drives website you need to know: http://www.ab.com/support/abdrives/webupdate/

I hope the above information about Rockwell drives update website was helpful.

If you have any comments or questions, please feel free to leave them below using the “post a comment or question” link below.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

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ControlLogix, CompactLogix – Why your Controller’s Real Time Clock (DateTime) may be a few hours off (P6)

In The Automation Podcast, Episode 6, we discuss why your ControlLogix or CompactLogix time may be off by a few hours.

Note: You can read more about why your Logix processor time may be off a few hours in our companion blog article HERE.

Listen to the Podcast:



Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

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FactoryTalk ViewStudio Machine Edition: What comes in the box?

FactoryTalk ViewStudio Machine Edition Featured Image

UPDATE 11/06/2017: Most of Rockwell’s existing software product part numbers which end in “ENE” will no longer provide you with a “physical shipment” of software.

So to receive the DVD set as shown in this article, you need to replace the “ENE” in the part/catalog number with “ENM”


What actually comes in a package of FactoryTalk ViewStudio Machine Edition? We’ll show and explain all the contents in today’s blog.

ViewStudio Machine Edition Packaging

ViewStudio, like most Rockwell Software, comes in a plastic “clam shell” style box. On the front is the product name and logo. On the back is the part number, order number, and customer address.

Inside the ViewStudio Package

Inside the software package itself, the two most important items are the software installation DVD, and the red envelope. In addition to the installation DVD, labeled 7.00.00-FTView-DVD,  you’ll find three other discs:

  • 9701-MEGRDVD: This is the getting results DVD designed for first time users
  • 2.60.00-FTViewPoint-FTV-DVD: This is the ViewPoint DVD you use to install the ViewPoint Adminsitration Tool (see this blog for more information about ViewPoint)
  • 7.00.00-KepSerEnt-CD: This is the Kepware Server CD which contains 60+ OPC servers included free of change with ViewME Runtimes and PanelView Plus terminals. But the version which ships with ViewStudio only runs for 2 hours at a time.

FactoryTalk ViewStudio Machine Edition Software Package ContentsFactoryTalk ViewStudio Machine Edition DVDs

The Red Envelope

This important looking envelope contains the software serial number and product key. You need these two pieces of information to activate your software, which is required for the software to run longer than the 7 day grace period.

If you happen to lose this information, Rockwell’s Activation Support (no contract required) can email you a replacement PDF.

FactoryTalk ViewStudio Machine Edition Activation EvelopeSupporting Documentation

Finally, you also receive three pieces of supporting documentation in the software box:

  • Instructions on activating your software
  • Support services information for your software
  • Software registration form (if the information on the box is not correct, be sure to send this form in)

FactoryTalk ViewStudio Machine Edition Support DocumentsFactoryTalk ViewStudio Machine Edition Software Registration form


I hope the above information and pictures about the content included with new packages of FactoryTalk View Studio is helpful.

If you have any comments or questions, please feel free to leave them below using the “post a comment or question” link below.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

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Virtualization with VMware (P5)

In The Automation Podcast, Episode 5, we discuss “virtualization.”

Note: You can read more about the case for virtualization in our companion blog article HERE. You can also watch the first in our video series on VMware HERE.

Listen to the Podcast:



Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

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RSLogix 5000 and Studio 5000: What comes in the box?

Studio 5000 Featured Image

UPDATE 7/28/2022: Most of Rockwell’s software has gone electronic delivery and is purchased online right from Rockwell.

There is also an extra cost to get “Legacy Editions” which include the newest versions of Studio 5000 as well as copies of RSLogix 5000.

For details check out Rockwell’s website here (you must login to see details, but creating a website account is free.)


UPDATE 11/06/2017: Most of Rockwell’s existing software product part numbers which end in “ENE” will no longer provide you with a “physical shipment” of software.

So to receive the DVD set as shown in this article, you need to replace the “ENE” in the part number with “ENM”


When you order Studio 5000 (formerly known as RSLogix 5000) you may not get what you were expecting.

While the software’s part number hasn’t changed, the contents of the package have. So in today’s blog we’ll review exactly what you now get when you order Studio 5000.

Studio 5000 Packaging

The first thing you’ll notice is the software package doesn’t have the familiar RSLogix 5000 logo. This one change has prompted concerned calls from clients who thought they’ve received the wrong software.

The fact is, when Rockwell released version 21 of the Logix programming software , they re-branded it from “RSLogix 5000” to “Studio 5000 – Logix Designer.” You’ll also find this re-branding on Rockwell’s websites, and in some places the re-branding has even extended to version prior to 21.

RSLogix 5000 / Studio 5000 Package Picture 1RSLogix 5000 / Studio 5000 Package Picture 2

Inside the Studio 5000 Package

Inside the software package itself, the two most important items are the software installation DVD, and the red envelope. Unfortunately, today you only receive a single DVD with Logix version 21. This hasn’t gone unnoticed by Rockwell customers, and it’s our hope Rockwell will return to including the second “multi-version” DVD in the near future.

Update: Rockwell has begun including the previous versions DVD. For more information see this related blog post, RSLogix 5000 Previous Versions DVD Returns

RSLogix 5000 / Studio 5000 Package Picture 3RSLogix 5000 / Studio 5000 Package Picture 4

The Red Envelope

This important looking envelope contains the software serial number and product key. You need these two pieces of information to activate your software, which is required for the software to run longer than the 7 day grace period.

If you happen to lose this information, Rockwell’s Activation Support (no contract required) can email you a replacement PDF.

RSLogix 5000 / Studio 5000 Package Picture 5Supporting Documentation

Finally, you also receive several pieces of supporting documentation in the software box. These include the following:

  • Studio 5000 – Logix Designer version 21 release notes
  • Instructions on activating your software
  • Product notice for version 17 of the software (software not included)
  • Support services information for your software
  • Product issue & feedback form
  • Drives software installation instructions (included on v21 DVD)
  • Software piracy information
  • Software registration form (if the information on the box is not correct, be sure to send this form in)

RSLogix 5000 / Studio 5000 Package Picture 6RSLogix 5000 / Studio 5000 Package Picture 7RSLogix 5000 / Studio 5000 Package Picture 8


I hope the above information and snapshots of what comes in new packages of RSLogix 5000, aka Studio 5000, is helpful.

If you have any comments or questions please feel free to leave them below using the “post a comment or question” form.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

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Allen-Bradley Micro820 (P4)

In The Automation Podcast, Episode 4, we discuss the Micro820 and CCW6 as shown at Automation Fair 2013.

Note: You can read more about the Micro820 as shown at Automation Fair in our companion blog article HERE.

Listen to the Podcast:



Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

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1769-AENTR (P3)

In The Automation Podcast, Episode 3, we discuss the 1769-AENTR as shown at Automation Fair 2013.

NOTE: You can read more about the 1769-AENTR as shown at Automation Fair in our companion blog article HERE.

Listen to the Podcast:



Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

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The Seven Allen-Bradley and Rockwell websites I use the most

Allen Bradley Website Featured Image

(Updated 11/06/2017)

In today’s pre-Thanksgiving Day article, I’m sharing the seven Allen-Bradley and Rockwell website links I use the most


#1: The Allen-Bradley Literature Library

http://www.ab.com/literature

It’s in there! The manual, that is. Most every product question can be quickly answered by cracking open the user’s manual. And since I’m a road warrior, all my manuals are in PDF format and recently downloaded from Allen-Bradley’s Literature Library.

Allen-Bradley Literature Library


#2: Rockwell’s Knowledgebase

http://rockwellautomation.custhelp.com

Rockwell has thousands upon thousands of expertly written AID’s (aka Tech Notes.) This is my first stop whenever I hit a wall when troubleshooting a system.

Rockwell Knowledgebase


#3: Rockwell’s Tech Support Direct Dial

http://www.rockwellautomation.com/global/support/direct-dial.page

I really don’t like phone trees. Why does it always seem like the least used products are first in the list? “If you’re calling for information about a 30 year old PLC please press 1.” Ugh.

And could those automated attendants talk a little slower? I often find my thoughts wandering as I wait for my choice and the miss my selection… which means I have to hit the repeat button and listen to it all over again.

Well, I use to. That was before I found this link (and associated PDF) that allows you to bypass Rockwell’s Tech Support phone tree and get right to the group you’re looking for.

 Rockwell Support Direct Dial


#4: Rockwell’s Compatibility and Download Center

compatibility.rockwellautomation.com/Pages/home.aspx

I’m using this site more and more to find which products are supported on what operating systems. It’s also a good starting point for downloading firmware and software updates.

 Rockwell Compatibility and Download Center


#5: Rockwell’s Silver Series website

http://www.ab.com/silver

http://www.rockwellautomation.com/global/solutions-services/capabilities/migration-solutions/product-search/overview.page

With so many old products seeing their final days, this new and improved “Silver Series” website is a much needed tool to check the expected availability of legacy products.

 Rockwell Silver Series


#6: Rockwell’s Downloads page

http://www.rockwellautomation.com/rockwellautomation/support/downloads.page?

An oldie but goodie, this link brings you to a page that then links to many other important download pages, including:

  • Software updates
  • Add-On-Profiles
  • Electronic Data Sheets
  • PC Cards Utilities and Downloads
  • Reset Codes for Activations
  • Safety Products Online Library
  • Sample Code Library
  • Free Downloads

Rockwell Downloads


#7: Integrated Architecture Tools

http://www.ab.com/go/iatools

There are so many resources at this one stop I had to put it on my list.

From IAB, to the Ethernet Capacity Tool, to the System Ferret, to dozens of videos, if you haven’t checked this link out you don’t know what you’re missing!

Integrated Architecture Tools


I hope you find this article about my seven most used Rockwell websites helpful.

If you have a link you use often and it’s not listed above please let us know by using the “post a comment or question” link below.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

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PanelView Plus – Seven things you need to know before using

7 Things about PanelView Plus


NOTE: Check out the new version of this article HERE.

PanelView Plus 700I still run into clients who are just beginning to use the PanelView Plus, even though it was released a decade ago.

So for all everyone out there who is new to the PanelView Plus, here are seven things you need to know:


1) PanelView Plus hardware features:

PanelView Plus 700-1500
PanelView Plus 700 – 1500

The original PanelView Plus came in four different versions, all of which support upto firmware version 5.1.

Note: PanelView Plus models loaded with newer firmware do support older runtime projects, all the way back to v3.0. This means there is no need to downgrade the panel’s firmware to gain legacy support. In fact, some newer panel can not be downgraded to older firmware.

All terminals include (at a minimum) a CompactFlash Card slot, a USB Port, and a DB9 Serial Port. Most terminals also came in Touchscreen only, Keypad only, and Touchscreen/Keypad combination units.

  • PanelView Plus 700, 1000, 1250, 1500 (7″ to 15″ displays)
    • The original and standard PanelView Plus with replaceable bezels and modular construction.
  • VersaView CE / PanelView Plus CE 700, 1000, 1250, 1500 (7″ to 15″ displays)
    • Identical to the PanelView Plus, but with more memory and the Windows CE OS exposed
  • PanelView Plus 400 and 600 (4″ and 6″ displays)
    • A smaller, all plastic version of the PanelView Plus
  • PanelView Plus Compact
    • Lower cost, DC only versions of the 4″, 6″, and 10″ PanelView Plus.
    • Reduced software functionality includes one PLC, 25 display, and 200 alarm limits.
    • None of these units support add-on communications modules.


2) PanelView Plus 6 hardware features:

PanelView Plus 400 and 600
PanelView Plus 6, 400 & 600

The new PanelView Plus 6 comes in four different versions as well, and most support firmware versions 6.0 – 7.0.

However, one big difference is none of these units support IO networks. Specifically, PanelView Plus 6 terminals do not support RIO, DeviceNet, and scheduled ControlNet.

PanelView Plus 6 models do support all runtime file versions back to 3.2. That is, as long as the runtime is using a supported communication path (see note above.)

These units include (at a minimum) an SD Card slot, a USB Port, and a DB9 Serial Port. Most terminals also come in Touchscreen only, Keypad only, and Touchscreen/Keypad combination units.

  • PanelView Plus 6 (standard) 700, 1000, 1250, 1500 (7″ to 15″)
    • Like the original, but with more horsepower, memory, and Window CE.
  • PanelView Plus 6 Enhanced 700, 1000, 1250, 1500 (7″ to 15″)
    • Identical to the PanelView Plus 6 (standard) but with Windows Media Player, Internet Explorer, and Microsoft Office viewers
  • PanelView Plus 6 400 and 600 (4″ and 6″)
    • Similar to the original but with some of the added PanelView Plus 6 features
    • Unlike the original, none of these units support add-on communications modules.
  • PanelView Plus 6 Compact
    • Same restrictions as the PVPlus Compact, but with some of the new features of the PanelView Plus 6.
    • Currently only available in 4″ and 6″ models.


3) Every PanelView Plus comes preloaded with FactoryTalk View Machine Edition Runtime software and license.

Every PanelView Plus has a licensed copy of the ViewME runtime software pre-installed. This software runs “.mer” runtime project files created on a PC using the FactoryTalk ViewStudio development software (formerly RSViewStudio.)


RSLinx Enterprise in ViewStudio Project4) Communications from ViewStudio to the PanelView Plus and Allen-Bradley programmable controllers requires RSLinx Enterprise

Communications from FactoryTalk ViewStudio to the PanelView Plus, and from the PanelViewPlus or ViewStudio to an Allen-Bradley programmable controller, requires RSLinx Enterprise. FactoryTalk ViewStudio comes with RSLinx Enterprise and it’s highly recommended you install it along with ViewStudio.


5) RSLinx Communications setup consists of two configurations: Local and Target

For the ViewStudio project components (graphic displays, alarms, trends, etc) to communicate with an A-B programmable controller, you’ll need to configure the RSLinx Enterprise communications setup. This setup consists of two sections:

  • The Local/Development tab is for the communications from ViewStudio to an A-B programmable controller, as well as from the Transfer Utility to the PanelView Plus.
  • The Target/Runtime tab is for communications from the PanelView Plus to an A-B programmable controller.

RSLinx Enterprise Communications Setup Window

6) After adding or changing tags, be sure to “refresh all folders.”

After you change or add to your HMI tags, programmable controller tags, or RSLinx Enterprise communications setup, be sure to right click in the tag browser and “Refresh all folders” in order to browse for new tags in ViewStudio.

ViewStudio Tag Browser Refresh All Folders

7) Be sure to check “run on startup” and “replace communications” when using the Transfer Utility to download to the PanelView Plus.

You can transfer your ViewStudio ME .mer runtime file through RSLinx Enterprise to your PanelViewPlus using the included Transfer Utility. However, be sure to check the “run on start-up” and “replace communications” checkboxes. This insures your project starts when the PanelView Plus starts, and that your project’s communication settings replace the previous terminal settings.

Transfer Utility BannerI hope you’ve found these seven tips for using the PanelView Plus helpful.

If you’d like to add your own tips to this list just reply to this post using the “post a comment or question” link below.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

ControlLogix – Seven Things You Need To Know Before Using

7 Things about ControlLogix


Rockwell Allen-Bradley's ControlLogixIt’s easy to forget that not everyone has used Rockwell’s ControlLogix.

In fact, I was just reminded of this last week when I needed to review the below list of basics with a client:


1) Each new ControlLogix controller needs to have firmware downloaded to it.

Every time you open up a new ControlLogix, you’ll find a controller with essentially no firmware. So your first step should be to fire up Rockwell’s “Control Flash” tool to download firmware to your new controller.

Control Flash Banner

2) Each ControlLogix controller supports multiple firmware versions, but can only be flashed to one version at a time.

Just like most electronics and cell phones, each ControlLogix controller supports a range of different firmware revisions. However, no one controller supports all revisions. Note: The most popular and widely supported version used today is version 20.

Logix Firmware Banner


3) To find the firmware your controller supports, open the release notes found in the RSLogix 5000 or Studio 5000 help menu.

UPDATE 08/2022:

Starting with version 20.05, Rockwell stopped including this helpful chart in the software, so now the best place to find which versions your Logix controller supports is by using one of the below links:

There are many places where Rockwell lists hardware and firmware compatibility: AB.com, product manuals, tech notes, etc.

But I’ve found the easiest place to find a compatibility listing is inside RSLogix . Studio 5000, in the “release notes” which are found in the “help” menu.

RSLogix 5000 Release Notes Banner

4) RSLogix 5000 or Studio 5000 Standard (or better) is required to program the ControlLogix

The lowest cost programming software Rockwell sells to program the ControlLogix is RSLogix/Studio 5000 Standard. You can also use RSLogix/Studio 5000 Full or Pro. You can not use RSLogix/Studio 5000 Mini or Lite.

RSLogix 5000 Versions Banner

5) You can only program your ControlLogix controller with the same major release of software (RSLogix 5000 or Studio 5000) which matches the firmware currently loaded in your ControlLogix controller.

For examples, if you’ve decided to flash your ControlLogix controller to v20.xxx, you will need to install RSLogix 5000 v20.xxx on your PC in order to program your controller. This is often referred to as “lock step.”

But if you have a newer ControlLogix which only supports v21.xxx and greater, you’ll need to install the matching version of Studio 5000 on your PC.

NOTE: In almost all cases the minor revisions of software and hardware do not need to match. For the only exception to this, see this article.

RSLogix 5000 Banner

6) Previously, when you purchased RSLogix 5000 you received multiple versions. However, this is not currently the case.

UPDATE 08/2022: To get versions of RSLogix prior to 20.05, customers must now purchase the Legacy option when purchasing Studio 5000. 

UPDATE 2014: A few weeks after this article had been written, and several months after the Previous Versions disc had been removed, Rockwell thankfully started including it once more. You can read the full article here:


Because ControlLogix controllers support multiple versions, for years Rockwell shipped several of the latest RSLogix 5000 versions with newly purchased copies of RSLogix 5000.

However, at some point in 2013 Rockwell changed this practice and is now only shipping Studio 5000 version 21 (see updated info above) with new orders of the part number which previously represented RSLogix 5000 packages.

Here at “Insights In Automation” we really hope Rockwell changes this practice ASAP. Most clients we know are not using v21, so unfortunately they are forced to download past versions from AB.com.

Rockwell AID 29461
Click on the above picture to read this tech note (you’ll need a support contract to access it)

7) You can install multiple versions of RSLogix 5000 and/or Studio 5000 on the same PC.

The nice thing about RSLogix 5000 and Studio 5000 is, since version 10, you’ve been able to install multiple versions of RSLogix 5000 and Studio 5000 on the same PC.

This means you can actually have RSLogix 5000 versions 10, 11, 12, 13, 15, 16, 17, 18, 19, and 20 all installed “side by side.” You can also install Studio 5000 versions 21, 23, 24, 26, 27, 28, 29 and 30 as well (currently only v19-30 support Windows 7)

However, Rockwell does not officially support RSLogix 5000 versions prior to 19 on Windows 7, so you may run into issues with older versions.

Note: You can also install one pre-10 version as well, but just one at a time per OS.

RSLogix 5000 Support for Operating Systems
Click on the above picture to see this support matrix at AB.com

I hope you’ve found these seven things you need to know before using ControlLogix helpful!

If you’d like to add your own tips to this list, just reply to this post using the “post a comment or question” link below.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar