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SIMUMATIK Simulation Software (P101)

Mikel Ayani introduces us to Simumatik Simulation Software in Episode 101 of The Automation Podcast.

For more information, check out the “Show Notes” located below the video.


Watch the Podcast:



The Automation Podcast is also available on most Video and Podcasting platforms, and direct links to each can be found here.


Listen to the Podcast:


The Automation Podcast, Episode 101 Show Notes:

Special thanks to Mikel Ayani for coming on the show to bring us up to speed on the SIMUMATIK Simulation Software.


Vendors: Would you like your product featured on the Podcast, Show or Blog? If you would, please contact me at: https://theautomationblog.com/contact

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

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ViewSE – v13: What’s New In FactoryTalk View Site Edition


Rockwell recently released version 13.00 of FactoryTalk View Site Edition, and below I’ll summarize the new and enhanced features, as well as any corrected anomalies:

New Features:

  • A new XY Plot Object has been added to plot one set of tag values versus another set.
  • .NET Control Object now supports reusable and custom Windows Forms and WPF controls, allowing use of their properties, methods, and events.
  • Data Grid Data Source now supports ViewSE Data Log Model file sets as a new data source, allowing users to display those data logs in a tabular format.
  • New option to allow Synchronization of HMI tag values in a Redundant Systems (between the active and standby HMI servers.)
  • New “Client Tags” which are Memory Tags specific to each client AND user session in a distributed system, and these new tags support client-specific behavior like animation, visibility, and custom navigation menus.
  • New FactoryTalk System Status Portal webpage provides an overview of all FactoryTalk application servers and statuses, including HMI servers, Alarms and Events servers, and Data Servers (portal installed with FTSP via custom install option.)
  • FactoryTalk Batch View HMI controls are now included in FactoryTalk View installation. These include BatchesList, PromptsList, SFC, and FullView.

Enhanced features

  • Support added for bi-directional HMI Tag Access for server-side scripts (using PowerShell)
  • TrendPro Enhancements:
    • Now shows tag’s caption instead of name when hovering over a line in the chart.
    • Now panning the data by moving the mouse can be disabled
    • Extended tag properties caption and engineering unit now supported
    • New VBA property allows selection of “custom file explorer” or “Windows file explorer” when saving the trace data or captured image.
    • New VBA property to support single trace and stack axes modes.
  • Chromium-based Web Browser object supports Microsoft Edge as the rendering engine (in addition to Internet Explorer.)
  • New Automatic Diagnostics functions retrieve info of automatic diagnostic events from one or multiple devices.
  • Extra alarm and event functions added to retrieve info of FT alarms in four priorities (urgent, high, medium, low)
  • TrendPro and RecipePro now support language switching.
  • New E-Signature tab for each state of a multistate push button
  • Custom diagnostic audit message option added for electronic signature
  • String input enhanced with Remark option to configure customized diagnostic audit message when downloading a new tag value at runtime.
  • PlantPAx Library of Process Objects v5.00.02 are included in the FactoryTalk View installation and can be imported to newly created or existing HMI projects.
  • Cross Reference enhanced to allow searching of object names.
  • Horizontal or vertical position animation now available for more objects including Images and Panels.
  • Login and Logout commands now open dialog boxes open monitor where the Login and Logout commands are called from.
  • Application Documenter now supports the export of application information with commands.
  • Accepted and Rejected VBA events added to the Button, Numeric Input, and String Input objects for the electronic signature function.


Corrected Anomalies

  • Tag Browser should no longer hang when selecting a tag.
  • Display Clients should no longer stop responding after switch between displays quickjly multiple times.
  • Data logging should no longer stop when records are being deleted based on a time setting (every night at midnight, etc.)
  • Using a comma in a Global Object name should no longer prevent compilation
  • Images should no longer show as blue boxes when navigating displays
  • Long tag names should no longer be truncated in the tag name list
  • Disabled buttons should no longer show as enabled after closing and reopening a display
  • Clicking Save button should now save all settings including changes made to the Trigger Value or Message boxes in local message file.
  • DerivedTags.exe should no longer stop responding after running DerivedOff and DerivedOn commands
  • TrendPro templates from different applications can now be loaded
  • Messages logged in FactoryTalk Diagnostics are now longer truncated
  • Docked displays can no longer be undocked by double-clicking the topmost pixel of the display

For a complete list of Corrected and Know Anomalies, see the official product release notes.


Find out more about ViewSE 13.0

If you would like to view the FactoryTalk View Site Edition 13 release notes, click on the below link to Rockwell’s website:


So, what do you think of all the new and enhanced features in ViewSE 13.00?

Will you jump on 13.0 right away because of one of the added features (or squished bugs?)

You can share your thoughts and opinions by clicking on the “post a comment or question” link below.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

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Studio 5000 – v34: What’s New

In March of 2022, Rockwell Automation released Studio 5000 Logix Designer version Thirty-Four.

As I tend to do with each release, I recently downloaded the software, read the release notes, and set out to install and test any new features that would be relevant to me in my process control endeavors.

Image by: Brandon Cooper – v34 Installation

Operating Systems:

The preferred operating systems for Studio 5000 v34 are Windows 10 Professional or Enterprise (64-bit,) and Windows Server 2019 Standard & Datacenter

That said, the software is expected to run and operate correctly (not tested) on other versions of Windows 10 (64-bit), Windows 7, Server 2008 R2, Windows 8, and Windows Server 2012 & 2016.

The main take-away here is that version 34 will not allow installation on any 32-bit system (including Windows 10) nor any Windows 7 system, period.

So if you have not upgraded your Windows 7 programming terminal, you will not be able to install version 34.

Prerequisite Software:

As with other versions, check the software requirements for other Rockwell Software products that will be installed to be sure that those products are compatible with the prerequisite software installations with Studio v34. I have found in more than one instance where software compatibility is a challenge after upgrading certain pieces of software.

Editor’s Note: Always remember to take a snapshot you can roll back to before installing updates! Of course this assumes you are wisely using virtualization software like VMWare or Virtual PC.

Prerequisite Software Includes:

  • Factory Talk Services Platform v6.30
  • Factory Talk Activation Manager v4.06
  • Factory Talk Linx v6.30
  • RSLinx Classic v4.30
  • Factory Talk View SE & FLEX Ex communication software are required for full alarming capabilities

Support for Redundancy in 5570  and 5580 Controllers

As with version 33, version 34 contains redundancy for both L7X and L8X ControlLogix controllers – see the release notes for exact models and information about minimum releases.

  • For L7X Controller Redundancy, you will download the redundancy kit for v34.051
  • For L8X Controller Redundancy, you will download the redundancy kit for v34.011

Mitigation for Microsoft DCOM Hardening Patch: 

In response to Microsoft Distributed Component Object Model (DCOM) Hardening Patch (MS KB5004442), the minimum DCOM authentication level used by Rockwell Automation products was raised to Packet Integrity.

For the Product Notification about this from Rockwell Automation:

For the DCOM Changes from Microsoft in response to the security vulnerability in CVE-2021-26414:

Image by: Brandon Cooper – v34 Flash

New Device Support:

There are many new devices supported, some of them from Rockwell Automation and some are from other vendors like Zebra (Barcode Scanners) and Prosoft (MVI56E Communication Module).

One that I make note of is the 1 GB Ethernet Module – 1756-EN4TR which is now supposed to be supported in a redundant chassis as well. See the full release notes for more products that you may find useful.

Image by: Brandon Cooper – New Project

For full Release Notes, follow this link:

Conclusion

Personally, I have been very happy with version 33 and version 33 redundancy. This new, version 34 release contains many fixes for past anomalies, especially around unresponsive software and conditions that freeze the Logix Designer Application or cause fatal errors.

With the amount of items that are repaired in this version and the Microsoft Hardening Patches, it will definitely need to be on any Rockwell user’s list of things to do to check it out, download and make plans for the future.

Editor’s Note: From my perspective, v34 seems like a “patch” release, especially when I read the following statement in the patch notes: Logix Designer application version v33.01 has the same new and enhanced features and new supported hardware as v34.00.

Written by Brandon Cooper
Senior Controls Engineer and Freelance Writer

Have a question? Join our community of pros to take part in the discussion! You'll also find all of our automation courses at TheAutomationSchool.com.

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The Future Of Automation: Special Extended Episode of The Automation Podcast (P100)

Welcome to a very special edition of The Automation Podcast!

To celebrate our 100th Episode, I reached out to five of our previous guests from Siemens, Rockwell, Mitsubishi, Phoenix Contact and the ISA to interview them on where they see the Industrial Automation industry going in the next five to ten years.

The result of these interviews is the below episode, which after editing comes in at just under two hours!

If you’d like to learn more, including who our guests are and what topics they discuss, scroll down to this episode’s “Show Notes” which your find beneath the podcast.


Watch the Podcast:



The Automation Podcast is also available on most Video and Podcasting platforms, and direct links to each can be found here.


Listen to the Podcast:


The Automation Podcast, Episode 100 Show Notes:

Special thanks to all our guests include John DeTellem of Siemens, Ira Sharp of Phoenix Contact, Jeff Brown of Mitsubishi, Tyler Phillips of Rockwell Automation, and Steve Mustard from the International Society of Automation.

Below are some of the Main Topics we discussed, as well as the time of each guest appearance:

  • John DeTellem of Siemens: Our journey and what the future might hold for Control Systems Architectures, Virtualization, and Edge devices.
    • 0:01:10 to 0:31:04
  • Ira Sharp of Phoenix Contact (Part 1): Thoughts on the future of Open Automation, as well as Equipment as a Service (EaaS)
    • 0:31:51 to 0:50:53
  • Jeff Brown of Mitsubishi Electric: Thoughts on future challenges as well as how recent advancements give Engineers more flexibility, help with Innovation, and improve the Company’s Top Line.
    • 0:53:13 to 1:15:03
  • Tyler Phillips of Rockwell Automation: Thoughts on the future of Digital Twins as well as of Cloud Based solutions.
    • 1:15:42 to 1:26:10
  • Steve Mustard of the ISA: Thoughts on the need for continuing education, certification, as well as the importance of robust cyber security.
    • 1:27:43 to 01:50:17
  • Continuing the Conversation (with Ira Sharp of Phoenix Contact, Part 2): Learn about the Industry 4.0 Club where you can discuss industrial automation topics with your peers

Vendors: Would you like your product featured on the Podcast, Show or Blog? If you would, please contact me at: https://theautomationblog.com/contact

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

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How To Program A-B’s First PLC

In our previous article we discussed the hardware details of Allen-Bradley’s first programmable controller, the PDQ-II. Now in today’s article we’ll take a detailed look at the program side, including programming options and procedures, as well as what mnemonics (aka instructions) were available for use in PDQ-II programs.

Image of the front page of the January 1973 Brochure for the PDQ-II and PDQ-IIC

PDQ-II programs were stored in the system’s on-board memory, which was expandable from 1K (1024 8-Bit words) to 4K (4096 8-Bit words) by means of up to four 1K Memory Modules installed in the system’s Memory Chassis.

The program’s themselves supported standard Boolean Functions as well as Counting, Timing, Shift Registers and Retentive memory. And the PDQ-II was fast for it’s time with an average scan time of 3 to 5 ms per 1024 words.

Now before we jump into how to program the PDQ-II, it’s important to note that programming back in the late 60’s and early 70’s was accomplished without the use of a Personal Computer, as they would not come to market until the mid to late 70’s, and the IBM PC (grandfather of all Microsoft/Intel based PCs) wouldn’t come out until the summer of 1981.

Image bv Mike Licht

So to program a device like the PDQ-II back in the late 60s and erarly 70s, you typically have two choices: You could either use a specifically designed Programming Device (aka a Programmer,) or use software written for a Mainframe Computer.

Option 1: The PDQ-II’s Manual Programming Panel (MPP)

PDQ-II Manual Program Panel

The first step to programming a PDQ-II with its MPP would be to convert your machine control logic (often in the form of Relay Ladder Diagrams) into the PDQ-II Mnemonic equivalents using its Basic Instruction Set of 12 mnemonics list below:

  • EØN – Energize Output Non-holding
  • DØN – De-energize Output Non-holding
  • XIC – eXamine Input Closed (also works as XTC)
  • XIØ – eXamine Input Open (also works as XTØ)
  • XØE – eXamine Output Energized (also works as XTE)
  • XØD – eXamine Output De-energized (also works as XTD)
  • BBX – Begin Branch eXamine
  • BLC – Branch List Complete
  • HLT – Halt (Stop Memory Cycle)
  • NØP – No OPeration
  • TMR – TiMer Start
  • JMA- JuMp Absolute

Note: Some of the mnemonics listed above will be immediately recognizable to long time users of A-B programmable controllers, including the XIC (eXamine If Closed,) XIØ (eXamine If Open,) and the NØP (No OPeration.)

Once you’ve created your program on paper, you’d then use the MPP to load each instruction into the PDQ-II’s memory one at a time by (1) pressing the Instruction Push Button, (2) Setting the IO Address, and (3) pressing the Load Memory Push Button.

In addition to loading your program into the PDQ-II’s memory, you could also use the MPP to Verify Memory, Modify Memory, and Monitor the Status of Inputs and Outputs. You could even create a Paper Tape of the current program by way of the optional Tape Reader/Punch.

Option 2: Computer Aided Programming

When it came to programming the PDQ-II from a “Computer,” it was nothing like in the 80’s and early 90’s when IBM Compatible Personal Computers running DOS were used with PLC Programming Software like ICOM’s A.I. Series, or Allen-Bradley’s 6200 and APS Software.

But if you did have a Computer to aid you in programming your PDQ-II, you would unlock the use of PDQ-II’s Extended Instruction Set (in additional to the Basic Instructions) listed below:

  • EØH – Energize Output Holding
  • DØH – De-energize Output Holding
  • SSA – Sequence Step Activate
  • SSD – Sequence Step De-activate
  • JMM – JuMp and Mark
  • TIS – Transfer Input Status
  • TØS – Transfer Output Status
  • TRN – TRansfer Number
  • XTC – eXamine Timer Closed (use XIC on MPP)
  • XTØ – eXamine Timer Open (use XIØ on MPP)
  • XTE – eXamine Timer Energized (use XØE on MPP)
  • XTD – eXamine Timer De-energized (use XØD on MPP)

To start programming the PDQ-II using a computer, just like with the Manual Programming Panel you first needed to convert your existing machine control code (typically documented in Relay Ladder Diagrams) into the PDQ-II Mnemonic equivalents:

Once this is done, you’d then need to type your program in on a standard 8-channel Teletype-Writer. Once completed, you’d then dial your company Computer with the PDQ-II Translation Software loaded, and feed your PDQ-II program into it.

The Computer would then output a Punched Tape of your program in the PDQ-II’s Machine Language.

To transfer the Punched Tape program into the Memory of your PDQ-II, you’d typically remove the Memory Chassis from your PDQ-II and insert it into the (optional) Memory Loader device.

PDQ-II Memory Loader with Memory Chassis install in top

Then you’d run through the procedure to transfer the Computer generated Punched Tape into the Memory of your PDQ-II, after which you reinstall the Memory Chassis into your PDQ-II Logic Package chassis.

While the above procedure may seem tedious, on the bright side A-B actually made the PDQ-II Programming Software available free to customers.

Since the email standard (SMTP) wouldn’t premiere on ARPANET until 1983, and the Internet wouldn’t go public until 1991, customers would actually request a copy of the PDQ-II Software by writing and mailing a physical letter to Allen-Bradley (this also allowed users to avoid the exorbitant cost of long distance phone calls of the time.)

In return, Allen-Bradley would mail the user back the program they requested on either Punch Cards or Perforated Tape used to load the translation program into the company’s Computer.

Editors Note: Looking back, I’m very thankful Floppy Disks were a thing by the time I started using PLCs in 1990!

During my research into the software I also found mention of multiple software packages, including one that would allow a Computer to either Monitor the status of the PDQ-II’s inputs and outputs, or actually take over complete control of the system (Skynet anyone? – Ed.)

Unfortunately I wasn’t unable to find any further information as to how this was done and what connections were used. But if you have any PDQ-II information you’d like to share, or experience using it, I’d love to hear them! Just use the comment area below this article to post them or the contact link on the top of the page to get in touch.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

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SNAP Industrial Ethernet Fault Identification by PROCENTEC (P99)

Matthew Dulcey of PROCENTEC introduces us to SNAP Industrial Ethernet Fault Identification Episode 99 of The Automation Podcast.

For more information, check out the “Show Notes” located below the video.


Watch the Podcast:



The Automation Podcast is also available on most Video and Podcasting platforms, and direct links to each can be found here.


Listen to the Podcast:


The Automation Podcast, Episode 99 Show Notes:

Special thanks to Matthew Dulcey of PROCENTEC for coming on the show to bring us up to speed on the SNAP. For more information, see below:

  • Click Here for more information about SNAP
  • Our Global Sales Manager is: Jonathan Machin (jmachin @ procentec.com)
  • People can also reach PROCENTEC via email at: info @ procentec.com

Vendors: Would you like your product featured on the Podcast, Show or Blog? If you would, please contact me at: https://theautomationblog.com/contact

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

The PDQ-II: Allen-Bradley’s First PLC

It was the summer of 1969, and Information Instruments, Inc (3I) became the second company (after DEC) to supply a “Standard Machine Controller” to the GM’s Hydra-Matic division, several weeks ahead of Bedford Associates and their legendary Modicon 084.

As seen above, A-B also offered the PDQ-II pre-mounted in a Nema 12 enclosure. Editor’s Note: With no wireway, where do you run the 128+ wires for the eight I/O modules?

While GM Hydra-Matic Computer Group was extremely happy with how the PDQ-II preformed on the Forward Clutch Line, earning it the nickname “Pretty Dang Quick,” overall GM would go on to favor the 084 over the PDQ-II.

Taking part in GM’s “Standard Machine Controller” product evaluation is said to have convinced the president of 3I that there was great potential for these products, and for his company to be competitive in this emerging market they were going to need additional funding.

This is said to be the driving factor behind 3I signing a deal with Allen-Bradley in which 3I sold A-B a 25% share in the company, along with the option to acquire the rest of the company at a later date.  And as part of that deal, Allen-Bradley also gained the exclusive rights to sell and service the PDQ-II product line.

The early relationship between 3I and Rockwell can be seen documented on the back of the 1970 brochure for the PDQ-II’s Memory Loader

The Bulletin 1760 Programmable Controller from Allen-Bradley

Image of the front page of the January 1973 Brochure for the PDQ-II and PDQ-IIC

The PDQ-II (along with PDQ-II Compact) are featured in the above image, which I scanned in from the front cover of A-B Publication SD27 from 1973 (superseded the 1970 version.)

This brochure touts the PDQ-II as a solid state programmable controller designed to be rugged and reliable enough to be installed in industrial applications. It also touts that it’s a device which can be installed, programmed, and maintained by existing plant personal.

As a solid state equivalent of relay control panels, the main advantage of the PDQ-II (and literally all programmable controllers) was that changes can be made via its program, instead of the laborious process of editing volumes of wiring schematics followed by the time consuming process of actually rewriting the relay control panels to match the updated drawings.

And while the PDQ-II is a “first generation” PLC, the product’s block diagram (from the same brochure mentioned above) clearly shows the very familiar representation of the components that would go on to become standard with most all programmable controllers:

System Diagram from the January 1973 Brochure for the PDQ-II and PDQ-IIC

Editor’s Note: One term in the above diagram that did not become widely used is  “Control Logic.” In most PLCs that component is labeled as the “CPU” or “Processor.” While it may just be a coincidence, I found it interesting that thirty years later A-B would release a new generation of programmable controllers called the “ControlLogix,” which could in part in homage to their original PLC?

PDQ-II Components from the January 1973 Brochure for the PDQ-II and PDQ-IIC

Each PDQ-II System consisted of eight types of components. As shown in the above image, these included the Logic Package (aka PLC Chassis or Rack) into which Logic Cards and a Memory Chassis would be installed.

The Logic Package itself included a power supply, cooling fans, ports to connect to multiple Input Output Packages and Programming Devices, two slots for Logic Cards, and a large slot for the Memory Chassis.

The two Logic Cards (aka Control Logic Modules) supported up to four internal timers, ranging from 0.1 ms to 70 hour time periods. And the Memory Chassis had slots for up to four 1K 8-Bit Random Access Core Memory Modules.

The Input/Output Package, also known as the I/O Chassis, is where the Input and Output Modules were installed, with each modules having its own Plug-in Blocks (aka Removable Terminal Blocks.)

The chassis included a total of eight slots. The first four slots were narrower than the second four, and were used for the input modules. The second four wider slots could accept any combination of Output, Indicating Control Storage, or Analog Timer modules.

As far as I/O Module types are concerned, the PDQ-II system supported 120vac and 24vdc Inputs, as well as 120vac, 24vdc, and Relay Outputs. Each module type was capable up supporting up to 16 I/O Points, and each I/O Point had its own Indicator Lamp.

Output Modules were also individually fused and included Fuse Blown Indicator Lamps. The 120vac TRIAC and 24vdc Open Collector Output Modules supported up to 2 amps, and the N.O. Relay Output Module supported 35va (1 amp fused.)

The PDQ-II also supported up to a total of Four I/O Chassis, with a maximum of 250 Inputs and 250 Outputs. Editor’s Note: I’m not sure why the maximum wasn’t 256 In and 256 Out, as that would have seemed to make more sense?

As far as power, the PDQ-II supported either 120vac or 240vac at 50 or 60hz, and consumed 500 watts itself (in addition to any I/O load requirements.)

The Logic Package with one I/O Package measured 46” high, 32” wide, and 9.5” inches deep, and they had a combined weighed 197lbs, and supported a maximum ambient operating temperature of 60 C.

Optional Accessories

There were also a number of optional accessories available for the PDQ-II. The Manual Programming Panel (MPP) was primarily used to program the controller, and included a Main Programming Panel, a Connector Cable, and a Card to interface with the Control Logic and Memory.

PDQ-II Manual Program Panel

In addition to programming the PDQ-II, the MPP could also be used to Verify Memory, Modify Memory, Monitor the Status of Inputs and Outputs, and create a Paper Tape of the current program by way of the optional Tape Reader/Punch.

PDQ-II Memory Loader with Memory Chassis install in top

The Memory Loader Accessory was also available to load a program from Tape into the PDQ-II’s Memory, as well as manually Write, Edit, or Verify the memory of the PDQ-II. It could also be used with a Computer to write a program to Paper Tape.


While the PDQ-II was obviously a very capable product for its time, as we look at the programming options in our next article I think it will become clear why Allen-Bradley ultimately took another path.

That said, if you’d like to leave some feedback or share your experience with the PDQ-II, or if you’d like to donate a working unit for us to use in future stories, please use the comment area at the bottom of this page to let us know what’s on your mind.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

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CCW – v20: What’s New Connected Components Workbench

Rockwell recently released version 20 of Connected Components Workbench, and below I’ll summarize any new and enhanced features:

New and Enhanced Micro800 Features:

  • Micro800 L50E and L70E controllers are added to CCW
  • Added encryption of backup of memory module & SD card when backing up projects
  • Added support for DNP3 Slave protocol for 2080-L70E-24QWBN and 2080-L70E-24QBBN
  • Now supports Half-duplex Master, Half-duplex Slave, and Radio Modem modes for DF1 with L50E and L70E
  • The download and upload speed for Micro800 L50E and L70E controllers increased when connected via USB or Ethernet
  • Now supports filtering variables by multiple datatypes at one time

New PV800 Features:

  • Now supports highlighting objects using PanelView 800 tags in the Cross Reference of CCW software.
  • Alarm History size has been increased
  • L306 time-out parameters now supported

Functional Changes:

  • Change in controller password length

The length of controller passwords was changed from between 8–32 characters to between 1–64 characters.

If the password is less than 8 characters or more than 32 characters in CCCW v20.01, the controller cannot be connected to the older versions of CCW.

  • Change in operating system support

Starting in this release, the CCW installer will no longer install on 32-bit versions of Windows or any Windows 7 OS .

Learn about other releases:

Check out our coverage of other releases of CCW below:

Find out more:

If you would like to view the Connected Components Workbench 20.0 release notes, head over to Rockwell’s Product Versions webpage and search on the product “Connected Components,” then select Connected Components Workbench from the list.

Then from the versions page, click on the “PDF Document” icon under version 20:

So, what do you think of the new features of Connected Components Workbench 20?

Will you jump in and install v20 right away because of the added features or hardware support?

You can share your thoughts and opinions by joining our community at TheAutomationBlog.com/join.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

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Data Logger Plus from Prosoft Technology (P98)

Victor Parangelo introduces us to Data Logger Plus from Prosoft Technologies in Episode 98 of The Automation Podcast.

For more information, check out the “Show Notes” located below the video.


Watch the Podcast:



The Automation Podcast is also available on most Video and Podcasting platforms, and direct links to each can be found here.


Listen to the Podcast:


The Automation Podcast, Episode 98 Show Notes:

Special thanks to Victor Parangelo of Prosoft Technology for coming on the show to bring us up to speed on the Data Logger Plus.


Vendors: Would you like your product featured on the Podcast, Show or Blog? If you would, please contact me at: https://theautomationblog.com/contact

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

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Inside The Book Of CODESYS with author Gary Pratt (P97)

Gary Pratt gives us a detailed look at his new book, The Book Of Codesys, in Episode 97 of The Automation Podcast.

For more information, check out the “Show Notes” located below the video.


Watch the Podcast:



The Automation Podcast is also available on most Video and Podcasting platforms, and direct links to each can be found here.


Listen to the Podcast:


The Automation Podcast, Episode 97 Show Notes:

Special thanks to Gary Pratt of ControlSphere for coming on the show to give us a detailed look inside his new book, The Book Of Codesys.


Vendors: Would you like your product featured on the Podcast, Show or Blog? If you would, please contact me at: https://theautomationblog.com/contact

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

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Next Generation Automation with Schneider Electric (P96)

Louis Arone introduces us to the Next Generation of Automation Systems from Schneider Electric in Episode 96 of The Automation Podcast.

For more information, check out the “Show Notes” located below the video.


Watch the Podcast:



The Automation Podcast is also available on most Video and Podcasting platforms, and direct links to each can be found here.


Listen to the Podcast:


The Automation Podcast, Episode 96 Show Notes:

Special thanks to Louis Arone of Schneider Electric for coming on the show to bring us up to speed on the Next Generation of Automation, including EcoStruxure™ Automation Expert and Universal Automation! (links below)


Vendors: Would you like your product featured on the Podcast, Show or Blog? If you would, please contact me at: https://theautomationblog.com/contact

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

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It’s Time To Free The Tech

Editorial Note: My goal in publishing this article is to bring awareness of the need to convince governments to take a new, honest look at previously classified patents, specifically those that relate to energy production and efficiency, both of which are topics of interest in industrial automation today.

A war had just ended, millions had suffered and died, and people around the world just wanted to get back to normal and rebuild their lives in peace.

From that perspective, the Invention Secrecy Act of 1951 makes a lot of sense.

But that act didn’t just classify weapon patents. It also includes categories which encompass power generation and efficiency.

This would make sense back in the 50’s, the act of classifying patents that had the potential to make family sedan (and most military vehicles) obsolete.

But seventy years later, the pollution and wars resulting from our need to fuel our planet is a much bigger problem.

If you take an honest look at most of today’s conflicts, they are directly related to energy and who has the right to drill or dig at a specific geo-location.

And while countries continue to pour trillions into military defense, many borrowing beyond their means, nearly half of mankind still doesn’t have indoor plumbing!

So I for one think it’s time for us to ask our governments to take off the “cold war goggles” for a moment, and take a fresh new look at the world as it stands today.

In the United Starts alone their are nearly 6000 classified patents, many of which directly relate to energy production and efficiency.

If these patents could be unclassified and licensed to companies to help reduce energy costs, pollution, and dependency on foreign fuel sources, not only would we be living in a cleaner, safer world, the licensing fees alone could put a big dent in our government’s debt.

Understandably, some of those technologies have a dark side, another use that could make them into weapons, but that alone doesn’t preclude their use under government supervision in public-private partnerships.

Take Nuclear power for instance. We all know of its potential to be used as a weapon of war, but that hasn’t stopped France from producing nearly 70% of its power safely from Nuclear Power.

If after reading the above you agree, then consider joining me in lobbying our local and national politicians to push for the safe use and licensing of classified clean energy technologies, and also consider signing the petition on the same topic here.

If you’re interested in learning more, check out this article here, and the new movie on this topic found on Amazon here.

Sincerely,

Shawn Tierney
Automation Instructor and Blogger

Have a question? Join my community of automation professionals and take part in the discussion! You'll also find my PLC, HMI, and SCADA courses at TheAutomationSchool.com.

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(224 views)

Siemens Motion Control Overview (P95)

Kevin Wu introduces us to the Motion Control Capabilities of Siemens PLCs in Episode 95 of The Automation Podcast.

For more information, check out the “Show Notes” located below the video.


Watch the Podcast:



The Automation Podcast is also available on most Video and Podcasting platforms, and direct links to each can be found here.


Listen to the Podcast:


The Automation Podcast, Episode 95 Show Notes:

Special thanks to Kevin Wu of Siemens for coming on the show to bring us up to speed on the Motion Control Capabilities of Siemens PLCs!


Vendors: Would you like your product featured on the Podcast, Show or Blog? If you would, please contact me at: https://theautomationblog.com/contact

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

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S7-1500 – Essential Must-Have Manuals (M5E28)

I cover the “essential” S7-1500 manuals that new users will want to have quick access to in this episode of The Automation Minute.



The Automation Minute, Season 5 Episode 28 Show Notes:

Episode Links:
Siemens Support Site
Siemens SIOS Tech Tip
Shawn’s article on this topic
Shawn’s S7 Course

My Top S7-1500 Manuals (as of 03/15/22):
S7-1500 In A Nutshell
S7-1500 Manual Collection

Recommended The S7 Books:
S7 Getting Started Book
S7-1200 Reference
S7-1500 Reference


Join our new community at TheAutomationBlog.com/join!

Become part of our community to take part in the Q&A as well as get early access to many of our Podcasts and Shows with a one-time or monthly pledge of $5

Vendors: Would you like your product featured on the Podcast, Show or Blog? If you would, please contact me at: https://theautomationblog.com/contact

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

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S7-1200 – Essential Must-Have Manuals (M5E27)

I cover the “essential” S7-1200 manuals that new users will want to have quick access to in this episode of The Automation Minute.



The Automation Minute, Season 5 Episode 27 Show Notes:

Episode Links:
Siemens Support Site
Siemens SIOS Tech Tip
Shawn’s article on this topic
Shawn’s S7 Course

My Top S7-1200 Manuals (as of 03/15/22):
S7-1200 Easy Book
– S7-1200 System Manual

Recommended The S7 Books:
S7 Getting Started Book
S7-1200 Reference
S7-1500 Reference


Join our new community at TheAutomationBlog.com/join!

Become part of our community to take part in the Q&A as well as get early access to many of our Podcasts and Shows with a one-time or monthly pledge of $5

Vendors: Would you like your product featured on the Podcast, Show or Blog? If you would, please contact me at: https://theautomationblog.com/contact

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

Snap Signal from Banner – A Comprehensive IIoT Productivity Solution (P94)

Sean Foley introduces us to Snap Signal from Banner in Episode 94 of The Automation Podcast.

For more information, check out the “Show Notes” located below the video.


Watch the Podcast:



The Automation Podcast is also available on most Video and Podcasting platforms, and direct links to each can be found here.


Listen to the Podcast:


The Automation Podcast, Episode 94 Show Notes:

Special thanks to Sean Foley of Banner Engineering for coming on the show to bring us up to speed on Snap Signal!

To learn more, check out the Snap Signal website HERE.


Vendors: Would you like your product featured on the Podcast, Show or Blog? If you would, please contact me at: https://theautomationblog.com/contact

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

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First Look: MOXA NAT-102 (M5E29)

I take a first look at the NAT-102 Industrial Network Address Translation Device from MOXA today on The Automation Minute.



The Automation Minute, Season 5 Episode 29 Show Notes:

Special thanks to MOXA for sending in the NAT-102 for us to feature on The Automation Minute! Find out more with the below links:

Episode Highlights:

  • User-friendly NAT functionality simplifies network integration

  • Hands-free network access control to protect internal networks

  • Extra-small footprint for easy placement in control cabinets

  • Industrial-grade design ideal for deployment in harsh environments


Join our new community at TheAutomationBlog.com/join!

Become part of our community to take part in the Q&A as well as get early access to many of our Podcasts and Shows with a one-time or monthly pledge of $5

Vendors: Would you like your product featured on the Podcast, Show or Blog? If you would, please contact me at: https://theautomationblog.com/contact

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

S7-1500 – Essential Must-Have Manuals

To setup the S7-1500 PLCs used in my new online course,  there was a lot of information I needed in order to install, wire, and test the CPUs and Modules.

After spending hours sifting through the thousands of manuals available on the Siemens support website, I narrowed down the list of manuals that were vital to this task, and today I’ll share those manuals with you along with highlights of each.

Note: For my article on the manuals I found vital for the S7 PLC line in general, click here. And for my article on the top S7-1200 manuals, click here.

The first I want to recommend is the “S7-1500 In A Nutshell” document which starts off with a nice CPU comparison table:

The manual then moves on to product selection covering the different components you’ll need to build the system:

It then moves on to system details as well as details of installing the system and required spacing. 

Next on page 21 we find a table explaining the difference between High Speed vs High Feature vs Standard and Basic Signal Modules:

And following that is a lot more information that new users should find extremely helpful.

The next manual I want to recommend is actually a collection of manuals, the S7-1500 Manual Collection. It contains virtually everything you’ll need to commission an S7-1500 system:

I referred to this book often while learning how to reset my CPUs to factory default as well as to wire up the Power Supply, CPU, and Signal Modules. 

It even contained details on the Analog Signal Modules which I needed to set them up and test them for those lessons in my new S7 PLC Online Course.

To download the latest copy of either manual, head over to Support.Industry.Siemens.com and search on either “S7-1500 In A Nutshell”,” or “S7-1500 Manual Collection:”

Note: To see the Siemens support site (pictured below) in action, check out our Tech Tip video via this link.

In summary, if you need to setup and program a Siemens S7-1500 PLCs, the manuals I list in this blog should greatly help you focus in on a few documents that you should find immediately helpful.

Top S7-1500 Manuals (as of 03/15/22):
S7-1500 In A Nutshell
S7-1500 Manual Collection

That said, if you’d like in depth training on S7 PLCs, including a detailed tour of the hardware, how to select all the components you’ll need for a complete system, as well as how to write, download, and test programs based on the most common real world applications, check out my Siemens S7 Course, currently on sale at TheAutomationSchool.com:

And for those who prefer to learn by reading, below I’ll link to the two best books I’ve found on the subject.

The first is a great new Getting Started Book which takes you from new user introduction to getting you to a point when you can write several programs. And the second is what I would consider the ultimate reference manual for this PLC:

Note that I’ve personally used both of the above books extensively to prepare for my course, and both are also officially endorsed by Siemens.


Watch the video edition:



Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

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S7 – Top Siemens PLC Manuals & Documentation (M5E26)

I cover the “must have” manuals that new users of Siemens S7 PLCs will want to have easy access to in this episode of The Automation Minute.



The Automation Minute, Season 5 Episode 26 Show Notes:

Episode Links:
Siemens Support Site
Siemens SIOS Tech Tip
Shawn’s article on this topic
Shawn’s S7 Course

My Top Five S7 Manuals (as of 03/15/22):
ST-70 catalog
S7 Programming Guidelines Manual
S7 Programming Languages Comparison List:
S7 Programming Styleguide
SIMATIC Automation Tool Manual

Recommended The S7 Books:
S7 Getting Started Book
S7-1200 Reference
S7-1500 Reference


Join our new community at TheAutomationBlog.com/join!

Become part of our community to take part in the Q&A as well as get early access to many of our Podcasts and Shows with a one-time or monthly pledge of $5

Vendors: Would you like your product featured on the Podcast, Show or Blog? If you would, please contact me at: https://theautomationblog.com/contact

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

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ARC Advisory Group (P93)

Larry O’Brien introduces us to the ARC Advisory Group in Episode 93 of The Automation Podcast.

For more information, check out the “Show Notes” located below the video.


Watch the Podcast:



The Automation Podcast is also available on most Video and Podcasting platforms, and direct links to each can be found here.


Listen to the Podcast:


The Automation Podcast, Episode 93 Show Notes:

Special thanks to Larry O’Brien for coming on the show to bring us up to speed on ARC Advisory Group!


Vendors: Would you like your product featured on the Podcast, Show or Blog? If you would, please contact me at: https://theautomationblog.com/contact

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

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