Home Blog Page 100

PanelView Plus – Issue Causing Boot Up To Take Several Minutes

PanelView Plus Long Load Time FI


I recently had a customer call with a very strange issue: His PanelView Plus was taking over 5 minutes to boot. Calls to tech support and several other troubleshooting steps lead nowhere.

Not knowing what else to do, I asked the client if he could send me his HMI and PLC programs so I could do some testing in house.

He graciously agreed, and what I found was pretty strange – something I had never seen before.

On boot, I was getting a message saying, “Loading symbol from RSLinx Enterprise, please wait.”

PanelView Plus Long Load Time 1This message seemed to coincide with the clients suspicion that the large number of end user aliases in the controller may have been the culprit. And the next message I received (after over 5 minutes) seemed to be confirming that.

It said, “Updating controller symbols has timed out. You may choose to continue updating controller symbols or run the application. Start-up macros and datalogs may not operate correctly…”

PanelView Plus Long Load Time 2Adjusting the processor’s (L73) overhead time slice to 50% did provide some improvement. At that setting, I no longer got the timeout message.

However, something really bothered me about the message I was getting… the client only have about 30 tags in his project, so what was RSLinx Enterprise taking over 6 minutes to load?

Surely 30 tags would load in a fraction of a second, so it must be trying to load something else, but what?

PanelView Plus Long Load Time 4Having exhausted all my ideas, and with the system issue successfully duplicated, I once again contacted tech support.

This time the tech I spoke with found an undocumented note about PVPlus slow boot times coinciding with large numbers of devices in the Target Tab in RSLinx Enterprise.

Now you may ask, why would anyone have anything besides the target PLC in the target tab?

Well not everyone is able to commission their HMI’s prior to installation. And if you’re connected to the plant network when you browse for your PLC in RSLinx Enterprise’s local tab, you’ll also see ALL the other Rockwell devices on the network too.

An unfortunately, the “copy from local to target” button doesn’t just copy the devices that have a “shortcut assigned.”

No, for some unknown reason (well, unknown to me at least) it copies everything from the local tab to the target tab…

With this little tidbit of information, I deleted all the “extra devices” from the target tab, leaving just the PLC assigned to the shortcut.

And presto, the PanelView Plus booted up in a normal amount of time.

Hopefully after a little prodding from myself, Tech Support will write up a public tech note so others who run into this issue won’t have to go through as many hoops to find the solution.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

Where you can find free Allen-Bradley and Rockwell Software training materials (P17)

In The Automation Podcast: Episode 17, we discuss how you can get free Allen-Bradley and Rockwell Software hands-on labs and other training documents.

Note: You can read more about where to find free A-B and RS training documents in our companion blogs below:

Listen to the Podcast:



Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

Allen-Bradley Ultra Servo Drive Software

UltraWARE Featured Image

Article Updated November 2017:

What is Allen-Bradley Ultraware?

UltraWAREAllen-Bradley’s Ultraware software allows you to setup and configure the follow A-B Servo Drives:

  • Ultra 1500
  • Ultra 3000
  • Ultra 5000

UltraWARE also includes troubleshooting and diagnostic tools to help with commissioning and integrating your Ulrta Servo Drives into your automation system.

Where to download free Allen-Bradley (A-B) Ultra Servo Drive Software:

Free Software Downloads From Rockwell Software Download ListingWhile the Allen-Bradley UltraWARE website has links to download the software, they either don’t work or require logging in with a registered serial number. However, the Rockwell Software downloads webpage hosts the below link to download a copy of UltraWARE directly from Rockwell’s website:


I hope the above information about where you can download UltraWARE software for free has been helpful.

If you have any comments or suggestions please don’t hesitate to leave them with us. To do so, just fill in the “post a comment or question” link below.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

SLC-500, MicroLogix, PanelView Plus 6 – Adding DH-485 (P16)


In The Automation Podcast: Episode 16, we discuss how you can add DH-485 to your MicroLogix, SLC-5/04, SLC-5/05, and PanelView Plus 6 400 and 600.

Note: You can read more about adding DH-485 to a MicroLogix or PanelView Plus in our companion blogs below:

Listen to the Podcast:



Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

Allen-Bradley Variable Frequency Drives (VFD) Software

Drives Software Featured Image

Article Updated November 2017:

Where to download Allen-Bradley (A-B) Variable Frequency Drive (VFD) Software:

Drives ToolsDriveTools32 download

The Rockwell Software downloads website, which host’s many legacy software downloads, is where the below link to download Drives Tools comes from:

From Rockwell’s Compatibility and Download webpage you can now download DriveTools32 2.50 for free.


Drives ExplorerDriveExplorer download

From the Allen-Bradley Drives Explorer page here you can download a free copy of Drive Explorer Full

From Rockwell’s Compatibility and Download webpage you can now download DriveExplorer 6.04.99 for free.

In the past Rockwell only offered DriveExplorer Lite for free, but with the release of CCW Rockwell has ended support for DriveExplorer and you can get version 6.04.99 using the below link (after logging into their website with a free account:)


Connected Components WorkbenchConnected Components Workbench (CCW) download

CCW is free programming software for the Micro800 family of programmable controllers, the PanelView Component & 800 HMI, as well as for Allen-Bradley PowerFlex drives.

In fact, its the only VFD software which supports Rockwell’s new PowerFlex 523 and 525 (as well as the rest of the PowerFlex line)

And version 6.1 10 has so many new features, I highly recommend upgrading to it it you’re running an older version.

As CCW requires a fairly current version of RSLinx and ControlFlash, both are included in this large download.

You can also obtain this software on DVD via an online form here, or from most Rockwell Automation and RA Authorized Distributor offices.


I hope the above links to download free software to program Allen-Bradley drives is helpful. If you have any comments or suggestions please leave them with us by using the “post a comment or question” link below.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

Accessing the configuration mode of the PanelView Plus (P15)


In The Automation Podcast: Episode 15, we discuss how to access the configuration mode of the PanelView Plus.

Note: You can read more about accessing the configuration mode of a PanelView Plus in our companion blogs below:

Listen to the Podcast:



Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

Allen-Bradley Message Displays: DataLiner, MessageView, InView

Allen-Bradley Dataliners


Industrial Message Displays are similar to what you see in many store windows .

But these text displays are designed to be mounted in an industrial environment.

Typically they are connected to a Programmable Controller by way of an industrial network, however some models are hard wired directly to PLC I/O.

DataLiner:

Allen-Bradley DatalinersAllen-Bradley’s first line of message displays was known as the “DataLiner” series.

Over time this series grew to included the DL-5, DL-10, DL-20, DL-30, DL-40 and DL-50.

Each model differed in display size, number of text lines, memory size (number of messages that could be stored,) and communications interface (how the messages were triggered.)

Most models, including the DL-5, DL-20, DL-30, and DL-40 could be programmed with PC based software or dumb terminal.

The models that could not, the DL-10 and DL50, were “slave displays” with no internal memory.

MessageView:

Allen-Bradley’s second line of message display products, the MessageView, programmed with software which I honestly found easy to use and very similar to PanelBuilder 32.

Unfortunately, to get this software today you’ll need a Tech Connect to access a Rockwell Knowledgebase document with links to download it (search the Knowledgebase on MessageView software, or MessageBuilder.)

InView:

Allen-Bradley InViewAllen-Bradley’s third (and final) line of message displays was the InView.

Of the three product lines, you may find setting up any communications (other than serial) very frustrating.

The rumor was that Rockwell just took the existing communication modules from the PanelView line of HMIs and loaded them with “network to serial” translate firmware.

Which seemed to make sense as the comm setup for those modules was totally unlike the InView software, and the communication modules came in off the shelf black box enclosures.

Personally, I had to write my own tech note to get them to work semi-reliably.

Fast forward to January 2012, and Rockwell decides to get out of the message display business, passing on the sales and marketing of the InView product line to its long time encompass partner Spectrum Controls.

Well aware of the programming difficulties people were having with the InView add-on comm modules, Spectrum announced it was releasing its own networking modules in 2014.


Where to find Allen-Bradley DataLiner and InView Message Display Software:

The following downloads are completely and legitimately free as they have been made available by Rockwell Automation itself:

UPDATE 07/28/16: Over the last couple of years all the below links have stopped working.


UPDATE 08/22/22: While I don’t have permission to post the below DataLiner, InView, and MicroView software publicly, I have made it available to supporters here.


Free Software Downloads From Rockwell Software Download ListingFree Dataliner 5 (DL-5) Programming Software, 2706-NP5, is available on the Rockwell Software downloads website using the below link:

Note: This model can also be programmed using a “dumb terminal” (like Rockwell’s 1770-Tx series) or a “terminal emulator” like Window’s “HyperTemrinal”


Allen-Bradley Dataliner 2706-B23J16Free Dataliner 20 (DL-20) Programming Software, 2706-NP3, is available on the Rockwell Automation Knowledgebase using the below link (free website login required:)

Note: This model can also be programmed with either (1) a special keyboard (2711-NK1 or 2) or (2) using a “dumb terminal” (like Rockwell’s 1770-Tx series) or a “terminal emulator” like Window’s “HyperTemrinal”


Free Dataliner 30 (DL-30) Programming Software, 2706-NP1 or NP2, is available on the Rockwell Software downloads website using the below link:

Note: This model can also be programmed with either (1) a special keyboard (2711-NK1 or 2) or (2) using a “dumb terminal” (like Rockwell’s 1770-Tx series) or a “terminal emulator” like Window’s “HyperTemrinal”


Allen-Bradley DatalinerFree Dataliner 40 (DL-40) Programming Software, 2706-ND1, is available on the Rockwell Software downloads website using the below link:

Note: This model can also be programmed using a “dumb terminal” (like Rockwell’s 1770-Tx series) or a “terminal emulator” like Window’s “HyperTemrinal”


Allen-Bradley InViewFree InView Programming Software, 2706-PSW1, is available on the Rockwell Software downloads website using the below link:


I hope you’ve found the above article about Allen-Bradley Message Displays helpful.

If you have any questions, comments, or corrections please don’t hesitate to leave them with us by filling out the “post a comment or question” for at the bottom of this page.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

PanelView – Transferring projects to your Allen-Bradley HMI using a USB Flash Drive (P14)


In The Automation Podcast: Episode 14, we discuss transferring projects to your Allen-Bradley HMI, including the PanelView Plus and Component, using a USB Flash Drive.

Note: You can read more about transferring projects to a PanelView Plus using a USB Flash drive in our companion blog HERE.

Listen to the Podcast:



Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

Submit Your Automation Research for the 2014 Human Factors Prize and Win $10,000!

Human Factors and Ergonomics Society Homepage with Prize Logo


Today The Automation Blog brings you a guest post from the Human Factors and Ergonomics Society:


Guest post written by Cara Quinlan of HFES:

Human Factors Prize LogoThe Human Factors and Ergonomics Society welcomes your submission for the 2014 Human Factors Prize for Excellence in Human Factors/Ergonomics Research. The Prize confers a $10,000 cash award and publication of the winning paper in the Society¹s flagship journal, Human Factors. The winner will also present the paper in a special award ceremony at the HFES 2014 Annual Meeting in Chicago.

The topic for the 2014 Prize is human-automation interaction/autonomy. We seek articles that describe human factors/ergonomics (HF/E) research that pertains to effective and satisfying interaction between humans and automation.

Suitable sample topics include:

  • research on human trust in automation and how trust affects interactions
  • how team interactions are affected by automation
  • models of effective human-automation interaction/autonomy

Manuscripts should be submitted between April 1 and June 2, 2014. Membership in HFES is not required. Visit http://www.hfes.org/web/pubpages/hfprize.html for additional details about the topic, including a list of published papers on related topics; eligibility; evaluation criteria; and deadlines.

Cara Quinlan, Communications Associate
Human Factors and Ergonomics Society
P.O. Box 1369, Santa Monica, CA 90406
310/394-1811    http://www.hfes.org

I hope you find the above information about the 2014 Human Factors Prize relevant. If you have any thoughts or suggestions about this post, or future guest posts, please let us know by clicking on the “post a comment or question” link below.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

How to get Rockwell’s Tech Support Direct Dial Menu (M19)


In The Automation Minute: Episode 19, I walk you through how to get Rockwell Automation’s Telephone Tech Support Direct Dial Menu.




Check out our Video Collection #1 here, which includes the first five seasons of our shows (over 280 episodes and 29 hours!) for just $30!

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

Free Allen-Bradley (A-B) Data Table Access Module (DTAM) and MicroView Software

DTAMs

UPDATE 08/22/22: While I don’t have permission to post the below software publicly, I have made it available to supporters here.


UPDATE 11/2017: Try as I might, I can no longer find either download on these vendor’s websites.


What is the Allen-Bradley Data Table Access Module (DTAM)

1747-DTAM-EDTAM, which stands for “data table access module,” would commonly be referred to today as a text based operator interface.

The original 1747-DTAM-E wasn’t the easiest product to use. It’s main purpose was to allow an operator to access and change SLC-500 data table values. But when Spectrum Control’s released their Spectrum Operator Interface (SOI) in the early nineties, Rockwell quickly began marketing that product as the DTAM Plus.

DTAM PlusThe DTAM Plus was programmed with DTAM Programming Software, or DPS. It allowed the user to add and edit text displays, menus, assign function key functions, and display bar graphs. Over time as the DTAM family grew to include the DTAM Micro and MicroView, the DPS software was updated to support them as well.

After well over a decade of selling the DTAM product line, as Rockwell’s sales of the product slowed due in large part to the release of less expensive Graphical HMI’s, they returned sales and marketing of the DTAM line back to Spectrum Controls who still sells some of these units today.

Where you can download free Allen-Bradley (A-B) Data Table Access Module (DTAM) Software:

DTAM Plus and DTAM Micro product page at Spectrum ControlsFree DTAM Programming Software download from Spectrum Controls:

Programming Software for the DTAM Plus, DTAM Micro, and MicroView (2707-NP) is available from the below link to the Spectrum Controls website for free (providing you fill in your contact information:)


Free DTAM Programming Software download from Rockwell Software / Allen-Bradley:

Free Software Downloads From Rockwell Software Download Listing

Programming Software for the DTAM Plus, DTAM Micro, and MicroView (2707-NP) is available from the below link to the Rockwell Software download page:


I hope you’ve found the above information about getting free DTAM programming software helpful. If you have any comments, questions, or corrections please share them with us by using the “post a comment or question” link below.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

Sample Code blog index (6)

Connected Components Building Blocks

The Automation Blog’s

Sample Code blog index (6)

Updated on 02/21/14


Rockwell’s Sample Code Library Website

December 24, 2013

I often get calls from clients who are looking for sample code, and most of the time I end up directing them to Rockwell’s Sample Code Library Website. This Rockwell website contains a library of hundreds of pieces of code for programmable controllers and HMI’s. And it’s a totally “free of charge” code … Read More »


Rockwell’s Water Waste Water Accelerator Toolkit

December 23, 2013

Rockwell’s Water Waste Water Accelerator Toolkit (WWWAT for short) is designed to reduce engineering and development time around Water and Waste Water applications. This “Accelerator Toolkit” is also designed for use with RSLogix5000 and FactoryTalk View Site Edition. The initial download is roughly 510mb and is in the form of an “.exe” install file. Once downloaded … Read


Rockwell’s Pump Station Controller Pre-packaged Solution

December 20, 2013

Continuing this week’s theme of profiling Rockwell’s free application code, today we’ll take a look at their Pump Station Controller Pre-packaged Solution. Similar to the CCBB and CCAT we previously reviewed, Rockwell’s Pump Station Controller is designed around “component” level devices, specifically the MicroLogix 1400 and PanelView Component. Similar to CCBB … Read More »


Rockwell’s Connected Components Accelerator Toolkit

December 18, 2013

Like the Connected Components Building Blocks (CCBB,) Rockwell’s Connected Components Accelerator Toolkit (CCAT for short) is designed around “component” level devices. However, this “Accelerator Toolkit” is designed for the Micro800 and Connected Components Workbench, where as the “Building Blocks” are designed around the MicroLogix and RSLogix. Initially, when you download CCAT you get the following building … Read More »


Rockwell’s Connected Components Building Blocks

December 16, 2013

Rockwell’s Connected Components Building Blocks (or CCBB for short) is quite possibly the best kept secrete on AB.com. In an apparent effort to answer the long standing call for sample code, Rockwell launched the CCBB initiative years ago. And in my experience, I have to say they did a very good … Read More »


Rockwell releases VFFS Machine video, sample code and white paper

December 13, 2013

On November 25th, Rockwell released a new YouTube video promoting it’s ”Micro800 Solution for Intermittent VFFS” (Vertical Form, Fill and Seal.) For those of you who haven’t seen it yet, I’ll include it below: While the video does a good job explaining the unique “touch probe” feature of the Micro850, it unfortunately … Read More »


Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

Where to get free Allen-Bradley and Rockwell Software (P13)

In The Automation Podcast: Episode 13, we discuss where you can get free Allen-Bradley and Rockwell software.

Note: You can read more about getting free Rockwell and Allen-Bradley software in our companion blogs below:

Listen to the Podcast:



Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

Getting Allen-Bradley and Rockwell Software Updates (M18)


In The Automation Minute: Episode 18, I walk you through how to find and download Allen-Bradley and Rockwell Automation software updates.

Note: You can read more about finding Rockwell software updates in our companion blog article HERE.




Check out our Video Collection #1 here, which includes the first five seasons of our shows (over 280 episodes and 29 hours!) for just $30!

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

The PanelView Component Coming of Age: Part 2

PanelView Component Coming of Age Featured Image 2

New PanelView Component Original Family PictureDisliked by many who used it early on, and forgotten by most everyone else, the PanelView Component (PVc) was very much in danger of becoming the most unsuccessful Allen-Bradley HMI to bear the PanelView name.

However, two recent developments appear to be giving it a second chance.

Finding the Sweet Spot

On the hardware side, the PanelView Component released with a noticeable screen quality gap. The difference in screen size, features, and price between the 3″ and 6″ models was substantial. That coupled with the 6″ color display invoking bad memories of “dual scan” laptop screens showcased the hardware deficiencies in the middle of the product line.

PanelView Component 4" 2711C-T4TRockwell first addressed the lackluster 6″ color display by obsoleting it, and replacing it with a modern 6″ TFT display at the same price. While this was a much needed and good first step, it was the next release that seemed to find the perfect balance between price and functionality.

The PanelView Component 4″ touchscreen (2711C-T4T) released with a list price of $399, and came equipped with a bright TFT touchscreen and four function keys. More like it’s 6″ sibling than the 3″ model, it also included an Ethernet port, SD slot, and replaceable battery (used to maintain the internal clock.)

A Sound Strategy

New hardware alone wasn’t going to cure all the PanelView Component’s issues. Seemingly aware of this, Rockwell began enhancing the PanelView Component DesignStation with validation capabilities. They also continued integrating it into their Connected Component Workbench (CCW) programming package. This integration allowed users to quickly switch between Micro800 PLC programming and PanelView Component screen design. It also allowed for easy browsing of Micro800 tag addresses from the PVc’s tag definition list.

Connected Component Workbench showing Micro850 ProgramHowever, the Micro800 wasn’t reason enough to install CCW. It’s local adoption rate had been quite low as many preferred to stay with the popular MicroLogix line. So Rockwell needed some other reason for users to install CCW. Enter Rockwell’s new component level drive, the PowerFlex 525 (PF525.)

Connected Component Workbench 6.01 PowerFlex Drives SupportExecuting on what now seems like a very sound strategy, Rockwell made their new PF525 programmable exclusively using CCW. And being that the PF525 was a great little VFD with available dual Ethernet ports, it was a quick success. So with every new PF525 customer also came another engineer installing and using CCW.

But the real clincher was, at the same time Rockwell integrated the programming of the PF525 into CCW, they also integrated the programming of the rest of their PowerFlex drives as well. This instantly made CCW the one stop for configuring PowerFlex drives, spurred on by the fact that Rockwell ended support for the previous tool, Drive Explorer.

Successfully finding a reason for users to install CCW wouldn’t mean much for the PanelView Component if the software still had large functionality gaps. Up to this point Rockwell had added validation, but the basic ability to download directly to the terminal was still missing.

With the launch of Rockwell’s newest VFD, the PowerFlex 523, they also released CCW 6.1. And this version finally brought the ability to perform downloads to PanelView Component terminals without needing to export the project first.

PanelView Component Download from Connected Component Workbench 6.01So, how well does the new CCW PanelView Component download feature work? Well, in fact quite well.

Connecting to, programming, and transferring files to the PanelView Component family has always been done either using Ethernet, or with an off the shelf USB cable. And even when using USB, the PanelView Component software driver assigns the terminal an IP address of 169.254.254.2.

PanelView Component Download Popup from Connected Component Workbench 6.01So when you attempt to download to the PVc the first time there’s only one field to enter: the IP address of your PVc. And if you’re using a USB connection, you’re in luck as the default IP address is already preloaded for you.

If the terminal is connected when you attempt the download, the whole process takes a few seconds. However, if your terminal is disconnected (or you type in the wrong IP address) the software will take a minute or two to report back that it’s timed out.

Note: It should be pointed out that to use CCW 6.1 with your PanelView Component you’ll need to upgrade the HMI terminal to firmware 1.8. In my case, no matter what I tried, I couldn’t get this to work over USB or Ethernet. However I did find flashing the unit using a USB memory stick was easy enough, and once updated the download worked as expected.

Well I hope this article about the updated usability of CCW with the PanelView Component is helpful. If you have any comments, questions, or suggestions please don’t hesitate to share them by filling out the “post a comment or question” link below.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

The PanelView Component Coming of Age: Part 1

PanelView Component Coming of Age Featured Image 1

When the PanelView Component (PVc) first launched back in 2008, it heralded many innovative features for an Allen-Bradley HMI.

First and foremost was cost. The product line was released at substantially lower prices than previous Rockwell HMI’s, and the development software was completely free.

In fact, you didn’t even need software. You could simply take a PanelView Component out of the box, plug it into your laptop’s USB port, and program it with nothing more than your web browser.

For those who needed to create their HMI design prior to receiving a physical unit, Rockwell also released a free “offline emulator.” It allowed the creation and validation of projects without the physical hardware present.

PanelView Component EmulatorThe development software also included streamlined communications configuration. It’s easy to use interface was a very welcome change from the un-intuitive communications setup used in Rockwell’s other HMI, the PanelView Plus. And, in addition to Allen-Bradley PLC communications, each PanelView Component also came pre-loaded with dozens of third party PLC drivers.

PanelView Component Communications SetupHardware wise, all units had a DB9 RS-232 port as well as a terminal block connection for RS-422 and 485. They also came with USB ports for transferring programs using a standard USB cable or Flash Drive.

PanelView Component 6" PortsThe 6″ and 10″ models were additionally equipped with an Ethernet port, an SD Card slot, and an easy to access battery used to maintain the unit’s internal clock.

Shortcomings quickly emerge

PanelView Component Web Browser MenuShortly after beginning development on a project, shortcoming of the web based development software began cropping up. The speed of the in-browser designer, whether using the offline emulator or directly connected to the HMI, was typically very slow. A momentary pause would precede almost any action the user attempted to make.

If you could overlook the speed of project creation, there were still other issues. For one, the PanelView Component seemed to communicate to every major PLC except for Rockwell’s own CompactLogix and ControlLogix processors.

While similarly priced HMI’s didn’t have this restriction, the folks at Rockwell were adamant about the product being designed for use with the MicroLogix and Micro800 PLCs (and nearly all major third party PLCs) and never would add support for it’s Logix based programmable controllers.

PanelView Component Web Browser Editor

Another issue was actual HMI runtime performance. The PanelView Component family was designed for small applications, and when used for larger applications they quickly bogged down.

I personally worked with a local company to troubleshoot a persistant three second delay experienced when trying to use any operation on a 10″ touchscreen.

After some investigation we found the design engineer, who typically worked with PC SCADA software, had nearly 100 animations on his main display. The recommendation limit for the PanelView Component was 25 animations per screen.

Too little to late?

PanelView Component DesignStation SplashRockwell did attempt to address the main issue of development speed by releasing a free “offline editor.” Known as “PanelView Component DesignStation,” it was indeed much quicker than the web browser designer.

In fact, it was so much faster it effectively eliminated all the development lag. However, it still lacked two major features which kept it from being on par with other HMI design environments.

First, it initially couldn’t “validate” HMI projects. This meant you still needed to use the web browser based interface for that task. But even more of an oversight was the fact that the software didn’t contain the simple ability to “download” an HMI project to the physical terminal.

While saving a project from the Emulator to a USB flash drive for the purpose of loading it into a physical unit made some sort of sense, not having the ability to just download a project directly to the terminal from the development software seemed like a major oversight.

PanelView Component Design Station offline editor

Quickly Forgotten

PanelView Component Original Family Picture 2In the end, the above issues combined with poor experiences of early adopters relegated the PanelView Component to the “not worth the effort” category.

If not for some recent developments I’ll discuss in tomorrow’s blog, I believe it’s quite possible the PanelView Component would have languished in relative obscurity.

So, what do you think? Did you have a horrible first experience with the PanelView Component that you’d like to share?

Or, do you perhaps think this blog is being a little too harsh on the PanelView Component? Let us know your thoughts by submitting the “post a comment or question” link below!

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

Rockwell Video blog index (12)

RSLogix 5000 Start Page Videos Section 3 First Project

The Automation Blog’s

Rockwell Video blog index (12)

Updated on 02/14/14


Rockwell’s Integrated Architecture Builder (IAB) tutorial videos.

February 6, 2014

Yesterday we showed you the simple steps to take in order to quickly create programmable controller bill of materials using Rockwell Automation’s free Integrated Architecture Builder (IAB.) In today’s article we’re highlighting a series of free Rockwell web videos which demonstrate the ins and outs of using IAB: High level overview of IAB (~4 minutes) On Machine … Read More »


Rockwell’s Sample Code Library Website

December 24, 2013

I often get calls from clients who are looking for sample code, and most of the time I end up directing them to Rockwell’s Sample Code Library Website. This Rockwell website contains a library of hundreds of pieces of code for programmable controllers and HMI’s. And it’s a totally “free of charge” code … Read More »


Rockwell releases VFFS Machine video, sample code and white paper

December 13, 2013

On November 25th, Rockwell released a new YouTube video promoting it’s ”Micro800 Solution for Intermittent VFFS” (Vertical Form, Fill and Seal.) For those of you who haven’t seen it yet, I’ll include it below: While the video does a good job explaining the unique “touch probe” feature of the Micro850, it unfortunately … Read More »


FactoryTalk Activation Quick Start Videos from Rockwell Allen-Bradley (A-B)

October 22, 2013

Rockwell’s FactoryTalk Activation (FTA) can be a little intimidating and frustrating for new users. However, since FTA was released Rockwell has published nine FactoryTalk Activation Quick Start Videos on their Allen-Bradley website at http://www.AB.com, and in today’s article I’ll list all of these videos, and provide a direct link to view each: FactoryTalk Activation Quick Start Videos by Allen-Bradley (A-B):  Video … Read More »


Micro800 Family “How To” Videos from Rockwell Allen-Bradley (A-B) Part 3

August 16, 2013

Today in the final part of our three part series, we’ll list the beginner Micro800 Family “How To” Videos Rockwell has posted to YouTube.com. I have divided these videos into two sections below: Product Introduction and Programming Basics Using Advanced Instructions In Ladder Logic / Ladder Diagram Micro800 Programming – Use LOG Instruction in Ladder … Read More »


Micro800 Family “How To” Videos from Rockwell Allen-Bradley (A-B) Part 2

August 15, 2013

Today in part two of our three part series we’ll list the beginner Micro800 Family “How To” Videos Rockwell has posted to YouTube.com. I have divided these videos into two sections below: Product Introduction and Programming Basics Introductions to the Micro800 Family Allen-Bradley Micro810 Introductory Video by ROKAutomation Thomas Sugimoto, Global Marketing Manager of … Read More »


Micro800 Family “How To” Videos from Rockwell Allen-Bradley (A-B) Part 1

August 14, 2013

When Rockwell released it’s new Micro800 PLC and the Connected Component Workbench (CCW) programming software, it knew that new users were going to need some help getting to know how to program this new product. With that in mind Rockwell created dozens of “How To” videos for the Micro800, and … Read More »


FactoryTalk View Studio Machine Edition (ViewME) and PanelView Plus (PVPlus) Quick Start Videos from Rockwell Allen-Bradley (A-B)

August 13, 2013

Rockwell’s FactoryTalk View Studio Machine Edition (ViewME) and PanelView Plus (PVPlus) can be a little challenging for new users to learn. I still remember my own frustration trying to setup RSLinx Enterprise for the first time when I received my beta copy of FactoryTalk View Studio 3.0 back in late 2003. Since then, Rockwell has released … Read More »


RSLogix 5000 “How To” Start Page Videos from Rockwell Allen-Bradley (A-B)

August 12, 2013

Rockwell’s RSLogix 5000 includes over fifty “How To” getting started videos designed to aid new users, or to introduce new features to existing users. These video “media files” which are found in the RSLogix 5000 “Start Page” often go unnoticed, as does the fact that Rockwell also makes these videos available free of charge on their  Allen-Bradley … Read More »


Retro Encabulator (retroencabulator)

September 18, 2013

It’s mid-week and we’re taking a walk on the lighter side with a not-so-serious promotional video for Rockwell Automation’s Retro Encabulator (retroencabulator) I came across this video back in the nineties and became an instant fan. Since then I’ve used it as an “ice breaker” to open many of my classes and seminar’s. Over the years it has … Read More »


Rockwell’s “Turbo Encabulator” (turboencabulator)

September 25, 2013

It’s mid-week and we’re taking a walk on the lighter side with a look at an old Rockwell International not-so-serious promotional video, the Turbo Encabulator (turboencabulator) This version features two take’s, and also includes the old Rockwell logo that was so well known in days past.   While interesting, I’m not sure … Read More »


The original “Turbo Encabulator” (turboencabulator)

October 2, 2013

It’s mid-week and we’re taking a walk on the lighter side with a look at what appears to be the “original” Turbo Encabulator (turboencabulator,) a not-so-serious promotional video. This version has nothing to do with Rockwell or Allen-Bradley, but does have some interesting YouTube comments about the featured actor. While … Read More »


Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

Allen-Bradley and Rockwell Automation software activation (P12)

In The Automation Podcast: Episode 12, we discuss Allen-Bradley and Rockwell Automation software activation.

Note: You can read more about Rockwell activation in our companion blogs below:

And you can listen to our Podcast about transferring software licenses HERE.

Listen to the Podcast:



Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

View Studio – Graphically Enhancing your Projects

Sample Code Library Screen Shot



Most of the modern HMI projects I’ve seen look as if they escaped from the 70’s. I mean, why spend hundreds (or thousands) of dollars on a modern HMI if your screens are going to consist of large square buttons and numeric displays?

Blocky Looking HMIs

To be fair, there’s often not enough time in the design schedule for polishing up graphical displays with fancy images and animations. In most cases, if the system is up and running on time you’d consider yourself lucky.

So in an effort to help designers add some more “graphics” to their “graphic terminals,” today I’ll share a few “free” options for spicing up your PanelView Plus or FactoryTalk ViewSE projects.


1) The definition of HMI development insanity is drawing the same thing over and over again

Legacy PanelViews

Remember that project you did ten years ago that you were so proud of? You worked nights and weekends to create your own personal HMI masterpiece. Or, maybe you just work a few minutes into your lunch break to add a little color to a rather dull screen.

Whatever the case, why not import those old ViewStudioME or PanelBuilder projects you’ve previously done. Then, copy those graphics worthy of re-use into your very own ViewStudio library.

And for those of you also using ViewSE, once you’ve imported your old HMI project’s into ViewME you’re only a couple of clicks away from having that same library imported into SE. ViewSE users can also import their old RSView32 masterpieces.


2) The Legacy Library

ViewStudio Legacy LibraryHonestly, it’s not the end all and be all of graphic libraries. But it’s only a click away and completely free.

While you’re not very likely to need the image of a “Space Shuttle,” “Boeing 747,” or a sexy wedge shaped “Pontiac Trans Sport” minivan in your next HIM project, the pipes, tanks, and other objects definitely have more value than plain square boxes.


3) New and improved: Symbol Factory

ViewStudio Symbol FactoryBeing last doesn’t usually have a lot of advantages. But in Rockwell’s case, being the last HMI company to add Symbol Factory allowed them to embed the newest version with 20% more objects.

With this addition, you’re just a couple of clicks away from adding anyone of the 5000 professionally drawn graphics to your HMI project. It’s so easy in fact, by not using them in your next ViewStudio project you risk being labeled as a “Retro” HMI designer.


4) Imitation (and down right copying) is the highest form of flattery

View DemosNow I wouldn’t suggest you download all your competitor’s HMI screens and start using them in your systems. But I know one company that would be more than happy for you to copy their work: Rockwell!

With all the samples and demos Rockwell makes, I’m absolutely surprised I don’t see more people dressing up their HMI’s with this additional source of graphics and animations.


5) The SampleCode is there waiting to be used.

Sample Code Library Website Featured ImageRockwell’s free online codebase, also known as their Sample Code library, is full of HMI projects and faceplates. And it’s all been uploaded for the sole purpose of sharing it with you.

So next time you’re browsing the net, take a moment and point your browser to http://samplecode.rockwellautomation.com and check out all the free stuff available for your next HMI project.


6) PlantPAx Process Objects: It’s completely free! Sort of…

PlantPAx Process ObjectsRockwell’s PlantPAx library of Process Objects contains dozens of meticulously designed ViewStudio Faceplates and RSLogix 5000 add-on instructions. Each is designed to work out of the box without any of the more advanced features enabled. And all have been fully documented to make integrating them into your project easier.

The only down side is, you’ll need a support contract to access the Rockwell Knowledgebase Tech Note which host’s the download links:

https://rockwellautomation.custhelp.com/app/answers/detail/a_id/62682


I hope this article will provide some inspiration to ViewStudio users out there, and hopefully raise the bar a little in the HMI graphics area as most systems today look like they were design by someone who’s been playing way too much Minecraft.

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar

Finding Allen-Bradley and Rockwell Automation Product Downloads (M17)


In The Automation Minute: Episode 17, I walk you through how to use Rockwell Automation’s Product Downloads website.

Note: You can read more about finding Rockwell downloads in our companion blog article HERE.




Check out our Video Collection #1 here, which includes the first five seasons of our shows (over 280 episodes and 29 hours!) for just $30!

Until next time, Peace ✌️ 

If you enjoy this episode please give it a Like, and consider Sharing as this is the best way for us to find new guests to come on the show.

Shawn M Tierney
Technology Enthusiast & Content Creator

Eliminate commercials and gain access to my weekly full length hands-on, news, and Q&A sessions by becoming a member at The Automation Blog or on YouTube. You'll also find all of my affordable PLC, HMI, and SCADA courses at TheAutomationSchool.com.

shawntierney avatar